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85RedCarrera 85RedCarrera is online now
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Join Date: Apr 2025
Location: NorCal Foothills
Posts: 155
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Case through bolts - o-ring deformation

So, I put my 3.2 case back together using (red) Viton o-rings on the through bolts…

The side of the case where the head of the through bolts goes, does not have chamfered holes. The other side of the case where the nuts go has chamfered holes.

I installed the through bolts very carefully. The o-rings were lubed with Dow 55 and a thin piece of vinyl was wrapped around each threaded end when the o-rings were slipped over the bolts, so they wouldn’t get damaged.

The bolts were kept stable and did not rotate while being tightened & torqued.

After they were all torqued down, I can see a faint amount of flattened red o-ring barely emanating around the perimeter of at least half of the chamfered washers, where the o-ring is smashed between the unchamfered hole in the case and the chamfered washer….

I am concerned about this, but perhaps this is a normal deformation of the o-ring on this side of the bolt? Hard to believe, as I have never in my life installed an o-ring that was supposed to flatten out squeeze all the way to the edge of the washer.

Is this normal??
__________________
Dave
Project: 1985 Porsche 911 Carrera Coupe 3.2 to 3.4L "Carina"
PCA Member- Sacramento Valley region

Last edited by 85RedCarrera; 10-05-2025 at 04:59 PM.. Reason: Misspelled word
Old 10-05-2025, 04:57 PM
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