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A bit of an update. I decided I should do a test torque of the runners before gluing everything together. The result, total failure. Crapola...
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This is a super cool project!
I hit the same point when doing my 3.0 EFI conversion, the plastic adapters just weren't up to it so had them 3D printed in aluminum. Pretty easy for my application since I was already using the 964 manifold and factory gaskets so I didn't have to make many design changes to just bolt on the new ones.
The amount of material does significantly impact the price though, so for mine I found I could get away with a much thinner flange overall with just adding more thickness at the bolt hole with a healthy chamfer for support.
