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I've only removed around 70 case studs and each case I just heated the stud at the stud/case junction with MAPP gas torch to break the bond and they backed right out. These were 3.0, 3.2 and 3.6 aluminum cases.
-Chris
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'80 911 Nogaro blue Phoenix!
'07 BMW 328i 245K miles!
http://members.rennlist.org/messinwith911s/
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