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Years ago my starter would not work after the engine had gotten hot. Very similar to your predicament. In the end, found out that wear had resulted in the "bendix" section not returning to the initial condition. It hung up about 1/8 inch shy of full return. In that position, the solenoid could not make electrical contact and therefore could not "click".
[This message has been edited by Brian K. Haggard (edited 05-27-2000).]
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