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Interesting test and photos. Steve. What sealant did you use?
Do you think it's fair to assume that the squeeze out will be consistent around the entire perimeter and across all the webs? If so, your decision on bead thickness would seem to be okay. But if elsewhere on the case the degree of squeeze out is different (like maybe the opposite of what you observed in your test), might you end up with too little sealant in one place and too much in another? I would think that generally too much is better than too little, but in that first photo, you certainly had a lot of goo squeeze out. Do you, or does anyone, know have any way of quantifying how much is appropriate? My guess is that it's one of those "feel" and "experience" things. But I appreciate seeing the results of your test.
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