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Hey Scott
For what it's worth.....
I faced this same problem when building my RSR spec motor for my clone. I could not get consistent readings using the solder method.
I ended using the depth gage feature on my digital calipers to measure the distance from the seal surface on the cylinder to the lip along the circumference on the pistons. I used a dial gage to ensure I had TDC and measured at 4 different locations along the circumference of the piston. I was able to repeat within +/- 0.1mm using this method and got deck ht data that made much more sense than the solder method.
Good luck and I'll be following your thread.
__________________
Tom Butler
1973 RSR Clone
1970 911E - Sold but Never Forgotten
914-6 GT Clone
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