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Grady Clay
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Join Date: Dec 2003
Location: Arapahoe County, Colorado, USA
Posts: 9,032
The first picture shows the two studs under the oil cooler – with
one missing. Those are case halve fasteners that straddle the
#1 main bearing. The two studs are threaded into the 1-2-3 half
of the case.

One thing I note is someone has used a regular nut. These are
supposed to be cap nuts. Oil will simply spiral down the threads
and leak. I suspect someone tried to tighten them too much to
stop the leak and pulled the threads.

A major issue is the space between the body of the stud and the
case is used to carry pressurized oil to the main bearing. This
stud feeds the #1 main bearing and then to the internal
passages in the crankshaft to the rod bearings. you won’t be
able to Helicoil without getting chards in the passage that feeds
the #1 main and the rod bearings.


(C) 2003 Wayne Dempsey, How To Rebuild & Modify Porsche 911 Engines

Here the red arrow is the passage feeding the #1 main bearing.
The violet arrow is the through hole for the now pulled stud.
Note that the two intersect.

Short answer; I don’t see how you can Helicoil this without
contaminating the oil system. The case has to come apart.

Best,
Grady
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Old 04-23-2007, 12:22 PM
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