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Usually, exhaust leaks are because the gasket was damaged. That doesn't mean it's not just loose. How about getting under the car with hunk of tubing, and using the tubing as a stethiscope, to try and find the noise.
It's also possible that your time was up, and you have a broken head stud - not necessarily the fault of your mechanic. It's probably going to happen some time.
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Rex
1975 911s and 2012 Range Rover Sport HSE
1995 BMW R1100RS, 1948 Harley FL
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