Check out Terry's original thread, I posted my own recipe:
http://forums.pelicanparts.com/showthread.php?t=261615
Since posting that recipe, I have continued to refine my technique. Now my chili has gone 100% tomato-free. By ratcheting up the level of dried chilis and adding a bit more onion, I have completely eliminated the tomato paste. Last year I made 10 pounds for the annual Running of the Headlight Brigade @ VIR, and also brought a pound out to my dad. Mom said "Don't ever bring your father that chili ever again". I'll let any Pelicans who tried it at the race weigh in here, but I think it was a success
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Any hunters in NC want to unload some of your less desirable venison cuts on me? I haven't made deer chili in 15 years...
Edit: from scratch and bean-free is the only way to go! C'mon Terry, why din'cha try my recipe!