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I picked up an '04 F150 with 5.4l and went out and bought an extended Ford factory warranty right away. The spark plug issue wasn't a problem since they were replaced once prior. The intake gasket did develop a leak however and was covered by the wty, but I doubt it's a common problem. The clutch pack in the rear differential is known problem; mine is starting to slip on tight right turns under load from a dead stop. Turn a hard right, apply the brakes a little to load the diff, and then apply some gas to move the truck. There is a TSB on this problem. Having said all that, I really like the truck.
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Henri
Owned for 21 years: '87 Carrera coupe Venetian blue
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