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GostRidr! I can really feel your frustration with the headlights. Do check relay cirquits as Belldirected us to. Look at the first row how it should like at the headlight motor. Do confirm that your new relay have those socket numbers including 87a. If so you are probably OK here. Personally I think there is an issue with the motor contacts, welded together or burned inside the motor housing. It is also difficult to understand why your fuse blew. It shouldn´t even if the head-lights pops up and down. Headlight cirquits are separated from the motor cirquits (I am reading the Current Flow Diagram Type 944 USA Model 84 here).
So my 2 cent is on the motor driven contacts. Try to get a copy of these Current Flow Diagram to better understand this particular function as well as other of course. Good Luck!!!
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Lapponia 944 NA 1984
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