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911pcars 911pcars is offline
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Join Date: Jul 2000
Location: So. Calif.
Posts: 19,910
Quote:
Originally Posted by KTL View Post
I don't think it's necessary to modify the housing to fit the later style allen head pin and big jam nut. Instead, simply shim the box/fork to remove the play. Find some washers that have an inside diameter that is the same size as the roll pin. Stack the washers to remove the play between the fork and the shift housing.

Just don't make it tight such that there is excessive resistance to rotation. You may have to leave a slight bit of play, simply due to the thickness of washers available to you. Nonetheless, a little bit of play is better than the large amount you currently have.
M8 washer fits the roll pin OD. Try to install an equal number of washers on each end such that the fork remains centered with minimal clearance. Might have to source some shim stock/spacers though. And then there's the task of driving in the roll pins while keeping all the pieces aligned. However, excess clearance here is accentuated at the shift knob which may or may not affect full gear engagement.

Sherwood
Old 08-30-2011, 10:33 AM
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