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Join Date: Mar 2006
Location: Calgary, Canada
Posts: 164
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Quote:
Originally Posted by 304065 View Post
I think the issue is in the measurement setup. I mean, if you had somebody machine the case, part of the process is checking your work afterward. Who did the machining?
The machine work was done by Ollie in Arizona. They only did the boring of the case to 109mm

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How did you mount the bridge?
I used a dial indicator mounted in a bridge, with this I could get consistent measurements even after rotating the crank and resetting tdc for each cylinder.

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Where did you measure? I assume the JEs have a ring around the outside of the piston. Or did you measure to the top of the crown and subtract the dome height as furnished by JE?
JE's have the ring around the outside of the piston, like others. I measured along the centerline of the pins. I was able to determine centerline by rocking the piston and having the measurement not move while the dial indicator was in place.


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How did you zero the indicator, how did you establish that you were at TDC when you zeroed?
I zeroed the indicator while on the bridge on a window. I tested this by zeroing, measuring a known thickness on a flat surface (feeler gauge) resetting the gauge, re zeroing and repeating. This gave me confidence that the gauge was truly zeroed.

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What kind of clock, digital or analog?
Digital gauge, sure made it easy for zeroing and measuring actual heights.

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Not trying to grill you but I would double check the metrology of the deck height measurement before moving on to the rods.

Craig Garr machined up a steel checking bar that mounted in the mains for checking spigot height, I think there is a photo in the forum.
Grilling is good, your comments have made me go back and redo them more than once, I have now measured the heights at least 5 times for each piston. This really made me check my methodology to ensure what I was measuring was being accurately measured and consistent.

I will see if I can find the pic of the bar, otherwise I will pick myself up a starret straight edge
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Steven
1995 - 993 RS Tribute - 4.0l Engine plus other stuff...
2005 - Touareg V8 Tow Vehicle

Last edited by Trophy; 07-27-2013 at 08:04 PM..
Old 07-27-2013, 07:47 PM
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