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tmpusfugit tmpusfugit is offline
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Join Date: May 2010
Location: Magnolia TX, just north of Houston
Posts: 369
There are several things that can cause a odometer to stop working shortly after replacing the drive gear besides the documented binding of the odometer drive drum referred to in the write up. Specifically:
1) drive gear being larger in diameter than the old gear, usually no more than .010-.015" larger. This leads to the worm gear on the stepper motor binding on the new drive gear shortly after installation. Solution is to place a thin washer under the stepper drive motor foot to lift it ever so slightly removing the bind on the worm/drive gear. I recommend just a slight amount of white grease on the worm to smooth things out a bit
2) the new drive gear is too tight on the shaft, or the shaft is rusty/clogged with old lube and debris, requires cleaning and in some cases a pass through the center hole of the gear with a proper sized drill bit.
3) the gear itself is too "long" meaning that when the e ring is installed it clamps down the gear and binds it up. The over all gear stack can be reduced in height with judicious application of a file to the end of the stack.
4) some of the gears have had "flash" on the backside from the molding process, I think the removal is covered in the write referred to by previous responses in this thread.

I have seen or had all these problems in the 14 or so odometers I have replaced gears in, so it is not unlikely that one of these is your problem more so than the of needing a washer in the drive drum assembly (never had to do that, yet)
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1956 Intermeccanica 356 Speedster (sold),1957 Intermeccanica 356 Speedster (sold),,1985.5 Porsche 944 (sold),1955 Thunder Ranch 550 Spyder (sold), 1955 Outlaw 356 Speedster (currently in build out), 1984 Porsche 928S (White), 1984 Porsche 928S (Red)
Old 06-11-2014, 11:53 AM
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