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As mentioned above, 110V doesn't have the penetration for the big stuff.
Only 1/16"-1/8" max.
It can be tricky, and needs tweaking and grinding.
I sometimes compensate by grinding a v-groove, then fill in layers as hot as possible.
Or add reinforcement with a structural topper plate.
For most small stuff 110V is fine for now, but someday I'm hoping to run 220V to the garage as well.
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