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Thanks the last approach is where I am headed as stated in my OP, using card stock paper. You can't use the studs with tape or way or anything as the length of the studs is too long to adequately position and align the grill with it 1"+ above the opening. I was looking for additional pointers or tips (like using nylok) beyond this. Especially as to aliment and getting it true with engine lid, etc...
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