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Question re "Overboost Switch"

My engine has been cutting out on hard right turns... and then it runs normally when I straighten the car out again.

I think I may have found the problem. After poking around with a flashlight last night, I noticed the "overboost switch" wire had vibrated loose. The wire has a rubber housing, so it was kept in loose contact with the switch. I assume right turns pulled on the wire and it broke contact... and when I went straight contact was again made.

My questions:

Will the engine die if the overboost switch is disconnected?
What does the overboost switch kill (fuel or ignition)?

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Old 03-19-2008, 08:33 AM
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I might stand to be corrected but I was having similar troubles which affected the fuel not the ignition, I had the switch replaced but the mechanic mentioned that you could just ground it to disable the switch however leaving your engine vunerable.
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1991 RRC
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Old 03-19-2008, 09:15 AM
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Quote:
Originally Posted by Cowtown10 View Post
I might stand to be corrected but I was having similar troubles which affected the fuel not the ignition, I had the switch replaced but the mechanic mentioned that you could just ground it to disable the switch however leaving your engine vunerable.
I think you are answering my question in a roundabout way...

You are saying the switch must be connected or grounded. If so, then I have found my engine cut-out problem. If the switch can be left completely disconnected and the engine still runs, I have to continue searching.

You don't want to disable the switch.
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Old 03-19-2008, 09:21 AM
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The Germans are efficient (being one of them) if you didnt need it, it wouldnt be there, my opinion. The last thing that I want or could afford is grenading my engine and having to replace it.

Off topic but how do you like your fabspeed? I just bolted up the single outlet with air intakes and a 1 bar spring...it should be on the street tonite
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1991 RRC
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Old 03-19-2008, 09:51 AM
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Quote:
Originally Posted by Emission View Post
My questions:

Will the engine die if the overboost switch is disconnected? YES
What does the overboost switch kill (fuel or ignition)? FUEL
Answers...
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-jeff
back in the saddle: '95 993 - just another black C2
*SOLD*: '87 930 GP White - heroin would have been a cheaper addiction...
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Old 03-19-2008, 10:14 AM
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Sandman,
Disconnect and disabled are two different thngs. Am I correct that if it is disabled the car will still be operational but vunerable to damage?
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1991 RRC
1995 993 C2
2002 996TT
1984 930 Turbo (gone and missed)
Old 03-19-2008, 10:19 AM
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The car is not operational, UNLESS you have grounded the wire that once connected the switch. The fuel pumps won't run. I know this because whenever I remove my 965 intercooler, which has the overboost switch on the actual intercooler, I can't run my fuel pumps (to check fuel pressures for example) unless I ground that wire.
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back in the saddle: '95 993 - just another black C2
*SOLD*: '87 930 GP White - heroin would have been a cheaper addiction...
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Old 03-19-2008, 10:23 AM
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Gotcha, so i was correct...As Emission said I answered his questions but in a round about way.
Have patience I am new and trying to learn these cars!! Thanks
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1991 RRC
1995 993 C2
2002 996TT
1984 930 Turbo (gone and missed)
Old 03-19-2008, 10:26 AM
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As for actually disabling the switch, I think it's set to cut the fuel pumps at 1.2 bar (from what I recall...might be wrong about this number), and I've seen a few threads where people have tripped it. So I guess it can be thought of as a good safe gaurd. However, if it really is 1.2 bar, I'm not sure if the damage is already done???!!!
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-jeff
back in the saddle: '95 993 - just another black C2
*SOLD*: '87 930 GP White - heroin would have been a cheaper addiction...
"Ladies and Gentlemen, from Boston Massachusetts, we are Morphine, at your service..." - Mark Sandman (RIP)
Old 03-19-2008, 10:29 AM
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running naked through a mine field...dont want to take the chance or find out.

I just had a 1bar spring installed. Pros and Cons??
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1991 RRC
1995 993 C2
2002 996TT
1984 930 Turbo (gone and missed)
Old 03-19-2008, 10:33 AM
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Quote:
Originally Posted by sand_man View Post
As for actually disabling the switch, I think it's set to cut the fuel pumps at 1.2 bar (from what I recall...might be wrong about this number), and I've seen a few threads where people have tripped it. So I guess it can be thought of as a good safe gaurd. However, if it really is 1.2 bar, I'm not sure if the damage is already done???!!!
I think it is 1.3 bar... and mine tripped when my wastegate diaphragm ripped open a few years back. It is an excellent safeguard that you don't want to disable.
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Old 03-19-2008, 10:37 AM
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Quote:
Originally Posted by Cowtown10 View Post
Off topic but how do you like your fabspeed? I just bolted up the single outlet with air intakes and a 1 bar spring...it should be on the street tonite
I like it. I'll send you a PM tonight when I have more time to write...

- Mike
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Old 03-19-2008, 10:38 AM
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There is another thread from a couple of days ago (Name this part ....)

http://forums.pelicanparts.com/showthread.php?t=398655

that was talking about the overboost relay. Is that the same as the switch?

If not, do you have pics of the switch?
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Old 03-19-2008, 11:24 AM
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When I got my car the switch was disabled, grounded to the same connection on the intercoler as the intercooler ground. My wastegate had 1.1 bar worth of springs in it, so I am guessing that the previsous owner got tired of the fuel pumps shutting down.

I went down to .8 bar in the wastegate, and continued to have problems with the overboost. I even installed a new switch. I hate the location that it is in with regards to the 965 intercooler. I agree with teh folks that have moved their switch closer to the intake. Since I have had off and on issues with mine, I may do this as well.

Bill
Old 03-19-2008, 01:33 PM
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I have a .80 bar spring in my Tial, and I have the mods to rock a 1.0 bar spring, but...
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back in the saddle: '95 993 - just another black C2
*SOLD*: '87 930 GP White - heroin would have been a cheaper addiction...
"Ladies and Gentlemen, from Boston Massachusetts, we are Morphine, at your service..." - Mark Sandman (RIP)
Old 03-19-2008, 02:32 PM
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I am with you 100% sand_man. Not to mention when I had all the springs in the Tial, the car was REALLY fast, and I am sure I would have lost my drivers lic.

Bill
Old 03-19-2008, 02:34 PM
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I took out my 1.0 bar spring and put the .8 bar spring back in...
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Old 03-19-2008, 03:21 PM
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Quote:
Originally Posted by Cowtown10 View Post
I just had a 1bar spring installed. Pros and Cons??
Depends on what turbo, IC and fuel you are running.
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Old 03-19-2008, 03:49 PM
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Nathan,
I am running a stock IC and turbo and min 95 octane.
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1984 930 Turbo (gone and missed)
Old 03-19-2008, 08:29 PM
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I should add that I dropped down to a stock spring only because California's gas sucks (only 91 octane), and I was getting predetonation. With stock boost, I don't have the issue. If you can get better gas, and your mixture is rich enough, I wouldn't worry about 1 bar.

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Old 03-19-2008, 09:49 PM
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