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-   -   1st Engine Drop (http://forums.pelicanparts.com/showthread.php?t=743437)

jpilcher 04-09-2013 07:34 PM

CV Bolts Exam.http://forums.pelicanparts.com/uploa...1365560875.jpg

I tried a 10M Triple Square bit. It would not fit. It was too big. Used a 8M allen bit
and this seemed to fit. Are the CV bolts 9M Triple Square?

Ken911 04-10-2013 04:37 AM

it's an allen bit.

jpilcher 04-10-2013 05:15 AM

Thanks Ken, that's what I thought. Going to pull those suckers tonight. Are there any rebuild kits available for the CV axles? Boots, bolts, and gaskets?

jpilcher 04-10-2013 05:16 AM

What is a good tranny cleaner? I have a bit of rust, and general grimme.

JFairman 04-10-2013 05:46 AM

If the inside of the allen bolts gets rounded out a pair of seriously tightened vice grips with fresh sharp jaws becomes a last resort.

Gunk and a pressure washer will clean the transaxle but don't spray at the air vent on top.
A stiff parts cleaning brush and mineral spirits works too but takes alot of time and kinda sucks.
The rust is staining from rusty bolt heads and maybe phosphoric acid or some commercial rust stain remover will clean it off.

JJ 911SC 04-10-2013 09:09 AM

Quote:

Originally Posted by jpilcher (Post 7378315)
What is a good tranny cleaner? I have a bit of rust, and general grimme.

Facto AT-30 from http:Cleaning Supplies from Swish Quality Cleaning Products (Canada/US/Europe)

Less than $5 a Liter...


Before:
http://forums.pelicanparts.com/uploa...1294573347.jpg

http://forums.pelicanparts.com/uploa...1294573118.jpg


5 Hrs, 2 Toothbrushes, a roll of paper towel & 4 rags later:

http://forums.pelicanparts.com/uploa...1294573624.jpg

http://forums.pelicanparts.com/uploa...1294572870.jpg

http://forums.pelicanparts.com/uploa...1294574235.jpg

http://forums.pelicanparts.com/uploa...1294574348.jpg[/QUOTE]

jpilcher 04-10-2013 09:17 AM

Thanks for the info guys. That's why I love this board. Lot's of great information for the asking.
Pictures too.

oilonly 04-10-2013 04:31 PM

That cleaned up very nice.

mooney265 04-10-2013 05:28 PM

Quote:

Originally Posted by oilonly (Post 7379433)
That cleaned up very nice.

++1 on that!!

Dr J 04-10-2013 05:54 PM

If you want quick results... spray on degreaser and use a pressure washer. I bagged the reverse switch, differential outputs, the front shaft, and covered the vent plug on top. Mine came out just as clean in about half hour. A can of brake cleaner can help in some of the knooks and crannies for the last 3%.

Much better than doing it by hand.

jpilcher 04-10-2013 06:40 PM

Thanks Dr. J

jpilcher 04-10-2013 06:56 PM

Well I got the last remaining underside bits disconnected. I am approaching the home stretch.

Here is what I got completed tonight.

1. Removed clutch cable.
2. Removed return spring.
3. Previous owner used a twisted wire inplace of the c-clip Removed this and drop the lower lever arm.
4. Put a c clamp on the omega spring, compressed it, and removed it very easily with no drama.
5. Removed upper lever arm.
6. Next I turned my attention to the CV bolts. I used a M8 allen bit. I used a 16" breaker bar. Bolts loosened very easily. PB Blaster must have helped.
One trick was to hold the left and right wheels while loosening the CV bolts.
I left the CV bolts in place until I drop the motor and tranny.
7. Next I disconnected the lines going to the wastegate.

One last thing that I still need to do is to zip tie the loose wire and cables out of the way of the engine and tranny.

http://forums.pelicanparts.com/uploa...1365645277.jpg

http://forums.pelicanparts.com/uploa...1365645296.jpg

http://forums.pelicanparts.com/uploa...1365645322.jpg

http://forums.pelicanparts.com/uploa...1365645344.jpg

http://forums.pelicanparts.com/uploa...1365645358.jpg

jpilcher 04-10-2013 06:58 PM

http://forums.pelicanparts.com/uploa...1365645436.jpg

http://forums.pelicanparts.com/uploa...1365645455.jpg

http://forums.pelicanparts.com/uploa...1365645475.jpg

http://forums.pelicanparts.com/uploa...1365645492.jpg

http://forums.pelicanparts.com/uploa...1365645509.jpg

jpilcher 04-10-2013 06:59 PM

http://forums.pelicanparts.com/uploa...1365645565.jpg

http://forums.pelicanparts.com/uploa...1365645581.jpg

mooney265 04-11-2013 04:45 AM

Nice pictures and write-up. One question, how do you have your car lifted? On all 4's or just the rear 2?

Just curious, when you mentioned using the tires to help with the CV Bolts. I began to wonder why you left the rear tires on during all of this... I remember removing my CV bolts and went in from the side with a long extension [without the tires there].

jpilcher 04-11-2013 05:19 AM

Hi Mooney

I have car on 2 jacks. Left the wheels on becuase I have a somewhat small garage, and I am going to have to move the car halfway out when I do the engine tranny drop. I will be pulling half axles to do a rebuild on them.

Regards

John

jpilcher 04-23-2013 07:06 PM

Shifter coupler removed.

http://forums.pelicanparts.com/uploa...1366769088.jpg

http://forums.pelicanparts.com/uploa...1366769136.jpg

http://forums.pelicanparts.com/uploa...1366769163.jpg

http://forums.pelicanparts.com/uploa...1366769191.jpg

jpilcher 04-23-2013 07:10 PM

Misc Wiring Disconnects

http://forums.pelicanparts.com/uploa...1366769331.jpg

http://forums.pelicanparts.com/uploa...1366769361.jpg

http://forums.pelicanparts.com/uploa...1366769395.jpg

http://forums.pelicanparts.com/uploa...1366769430.jpg

jpilcher 04-23-2013 07:12 PM

Motormounts Bolt Removal.

http://forums.pelicanparts.com/uploa...1366769545.jpg

jpilcher 04-23-2013 07:15 PM

Engine tranny on the floor.

http://forums.pelicanparts.com/uploa...1366769654.jpg

http://forums.pelicanparts.com/uploa...1366769676.jpg

http://forums.pelicanparts.com/uploa...1366769701.jpg

http://forums.pelicanparts.com/uploa...1366769725.jpg


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