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Thanks - you're absolutely right, it took a lot of effort to push it on, but when 'home' it clicked, and I don't remember there being a click when I pushed it on the first time around.
I've now got the inlet manifold back on but frustratingly, one of the very small bore plastic vacuum pipes that comes out of the back of the rubber hose that connects the plenum to the manifold has come out of the thing it's connected to somewhere in the rats nest near the starter motor.
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