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All great ideas, thanks. I will try Scott's drill press idea tomorrow. Holes are 6mm in diameter. I may use a 2mm drill bit first to remove some of the arc which may also help with the bit wanting to walk off the edge.
Tolerances aren't really critically, just need to be able to secure the sandwich together with M6 bolts. I tapped one of the outer plates so it's easy to loosen/tighten them repeatedly.
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Tru6 Restoration & Design
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