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VFR750 VFR750 is offline
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Join Date: Mar 2004
Location: Windsor, CT
Posts: 2,119
Quote:
Originally Posted by 2jmotorsports View Post
I read through this whole thread and didnt catch much detail on the case assembly method where you assemble and torque the thru bolts without the o-rings then go back and put them in afterwards, to help you get everything torqued before the adhesives cure. Here is my assumption of what it is:

1. Follow normal assembly procedure with stated adhesives/sealants.
2. Install case thru bolts, washers, and nuts without o-rings.
3. Torque case thru bolts and perimeter nuts per normal assembly procedure.
4. Wait for all adhesives to cure completely. (how long is this? a day or two?)
5. Come back and remove one thru bolt at a time, install o-rings with Dow 55, reinstall in case and retorque.
6. Repeat with all case thru bolts in the original tightening order?

Can anyone confirm? Thanks in advance.
But, why?

Confirming you can put all of this together, with the o-rings and Dow 55, in one go. I.e., follow the normal procedure with the recommended sealants and lubricants.

Having a helper makes it less stressful. As is practicing installing the thru-bolts to get a feel for: 1) is your crank going to turn freely, 2) I know how long it is going to take, 3 all the tools are ready, 4) and the workbench is organized to make it happen quickly.

It went pretty fast, and now, even 7000 miles later it doesn't leak.
Old 05-14-2017, 11:32 AM
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