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kpolito99's Avatar
 
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Rather than everyone around the globe reinventing the wheel and paying for setup to have these shims cut why can't someone (potentially in Germany) who has had this done simply collect names for a group manufacture/buy and help the cause?

After the program has been made it should not cost much to burn numerous copies from a sheet of 1mm thick aluminum.

Who has made these shims already? Why not try to recoup some of your setup costs and sell shims to other boxer riders that want to increase their oil pump performance?

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Current ride - 2007 BMW R1200S
Past bikes/sold - 1999 BMW R1100S/1994 Honda VFR 750/1989 Suzuki Katana 750/1982 Suzuki Katana GS1000SZ
Old 03-03-2014, 06:41 AM
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Originally Posted by kpolito99 View Post
Rather than everyone around the globe reinventing the wheel and paying for setup to have these shims cut why can't someone (potentially in Germany) who has had this done simply collect names for a group manufacture/buy and help the cause?

After the program has been made it should not cost much to burn numerous copies from a sheet of 1mm thick aluminum.

Who has made these shims already? Why not try to recoup some of your setup costs and sell shims to other boxer riders that want to increase their oil pump performance?
+1 Kurt!

Recall the R12S rear brake pedal bushing, that worked out well.
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Old 03-03-2014, 07:22 AM
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I have a question on oil pressure. Is it possible to increase too much and cause problems? I don't no how much is being sprayed on things like in auto engines but could too much pressure cause the oil atomize too much or seal problems under the increased pressure? Just curious.
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2005 Boxercup, 2013 R1200GS Rallye, 2011 Triumph 675 Daytona, Honda MB5, 2011 KTM300xc, 1975 Bultaco, 1992 Beta, 1972 Aermacchi
Old 03-03-2014, 08:14 AM
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From Germany I doubt that anyone will get the job done any send the same to the US. Simply because the liability issue would prevent anyone from doing so. Secondly the shipping cost would be prohibitive. I suggest that someone in the US gets this done.

Apart of that I don't think there cannot be be an overdose of oil-supply.

Brgds
Oliver
Old 03-03-2014, 02:49 PM
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How many people stateside would be willing to sign up and pay for a shim to increase your oil pressure?

I might be willing to do the development and source a supplier (shop that can laser cut the parts) if there is some demand.

You would be responsible for sourcing the other required parts and for installing the items. I fail to see where there is any liability on the part of the supplier. Anyone who assumes the risk of modifying their motorcycle with aftermarket parts is accountable for their own actions.

Let me know guys... .. .
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Current ride - 2007 BMW R1200S
Past bikes/sold - 1999 BMW R1100S/1994 Honda VFR 750/1989 Suzuki Katana 750/1982 Suzuki Katana GS1000SZ

Last edited by kpolito99; 03-07-2014 at 11:44 AM..
Old 03-07-2014, 11:42 AM
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I'm Interested

I'm in Australia and would contribute to getting things happening with the shims
Old 03-07-2014, 11:56 AM
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Count me in.

Sure, me to. Count me in for one if things get going for a stateside production, the thin head gaskests could be done as well and a rear bushing for the rear brake if that is what is needed. I'm game.
Old 03-07-2014, 01:07 PM
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Quote:
Originally Posted by Dr. Curve View Post
... the thin head gaskests could be done as well ...
thats a new one, who is playing with thin head gaskets?
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Old 03-07-2014, 01:19 PM
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If you increase your oil pressure and you get to high RPM's will the pressure relief valve just bypass some oil to bring it back to spec.?

I don't know just curious. I did not know there was a oil pressure problem. I do know for a fact that increasing oil pressure takes more HP away from the bike.
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Last edited by 1100s nut; 03-07-2014 at 01:55 PM..
Old 03-07-2014, 01:53 PM
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I'm in Australia and would contribute to getting things happening with the shims
Same here
Old 03-07-2014, 04:12 PM
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Some have to increase HP, some have to shed weight. My R1200S is plenty enough to get me in to trouble fast
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Old 03-08-2014, 06:47 PM
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Some have to increase HP, some have to shed weight. My R1200S is plenty enough to get me in to trouble fast
there is a big difference between "need" and "want"

you know what you need, I know what I want!
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Old 03-09-2014, 08:18 AM
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So do these bikes have a oil pressure relief valve or not...if so will the increased oil pressure get bypassed? Just curious as to why this mod in necessary.
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Old 03-09-2014, 08:56 AM
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Originally Posted by shreddr View Post
for thos who have not seen the oil pump modification:

http://forums.pelicanparts.com/bmw-r1100s-r1200s-tech-forum/634322-dohc-gs-hp2s-horsepower-8.html#post6407733





I assume it is part # 2 and 3 that are the 1mm thicker items and a 1mm thick "gasket" needs to be fashioned (laser cut) out of aluminum. Ordering the rotors is simple enough, but I am not sure who can make me the laser gasket.
As I looked through the manual to see what this mod entails it is not pretty! Basically every pulley, sprocket and chain on the front of the engine needs to come off to get to the oil pump (1 pulley, 1 belt, 2 cogs, 2 gears, and 1 chain) although I hear 10% more oil flow from the advocates of the mod I wonder whether this is necessary. Does 10% more flow mean cooler oil, and if so would a bigger cooler be a better and easier mod. Or is the greater flow meant to address an oil insufficiency, which seems unlikely. I am wondering if the added flow is more like an insurance policy than a solution for a known problem. It seems like BMW could have easily incorporated this mod in the HP2S as they already perceived the need in the GS. Perhaps because the GS is spending more time at peak torque, whereas the HP2S spends more time at peak power they didn't see the need. I am confused! All I know is that I don't want to pull all that stuff off the front of the motor if the benefit is a "maybe"
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Last edited by shreddr; 03-09-2014 at 09:51 AM..
Old 03-09-2014, 09:45 AM
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Jeff;
For running on the street and with the power output you have with your bike, I don't think it is necessary.

But if you are running on the track with a motor as strong as what Fralind has, then I think this mod is a must......it's typical old school hot rod stuff.......and needed when you are getting the 30-50% more horsepower that our German buddies are putting to the ground.

More oil volume/more oil pressure are needed to keep the bike cool, the two are best hand in hand.

I think I got 5-8 more horsepower with the PCV than stock........so I am going to leave mine alone!

Hope I got that right with only having one coffee!

Cheers
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Last edited by Droptarotter; 03-09-2014 at 10:07 AM.. Reason: Forgot something
Old 03-09-2014, 10:05 AM
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I think there are two thoughts on cooling. More volume through the cooler does not cool more because it does not spend enough time in the cooler for the heat to be pulled away. You need more surface. On the dirt side some guys have put in higher vol. water pumps and i have heard it does not help. I put a fan on my ktm 300... It comes on every now and then....big long hill climbs....I thought it would have ran more.

But this mod does nothing to increase volume on the cooling side.
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Old 03-09-2014, 10:16 AM
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I have ridden in the summer here in 110 F. The R runs warmer but does not overheat.
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Old 03-09-2014, 01:36 PM
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Quote:
Originally Posted by Droptarotter View Post
Jeff;
For running on the street and with the power output you have with your bike, .......and needed when you are getting the 30-50% more horsepower that our German buddies are putting to the ground.
133HP stock, 152HP my big bore = 15% increase so I guess I am in good shape.

I don't know who is getting 50% over, much less 30%

30% over is 172HP, the most I saw out of any of the Germans was about 160HP.

It also occurs to me that the GS motors have a lower peak rpm, so perhaps they need more flow at the lower rpm's that they operate at
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Old 03-09-2014, 01:46 PM
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I never said I was good with math!

Cheers
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Old 03-09-2014, 06:17 PM
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As said before if the engine output is being stretched (tuning AND often driven at high rev) the crankshaft starts to slightly bend. As a result the conrods tilt against the crankshaft and the lubricating oil film is being squeezed out of the conrod bearings. No lube -> conrod bearings fail ... Increased oil-flow helps to prevent this.

That's the whole secret. Certainly the more the engine is being stretched to the limits the more one has to do to prevent failure.

These informations/findings are not coming from fralind but from user Rika back here in Germany (as Jeff might know).

Brgds
Oliver

Old 03-10-2014, 07:50 AM
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