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Out Of Gas

Full gas tanks could stop many small plane crashes

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DES MOINES, Iowa -- Cheryl Allegretti's husband was a meticulous pilot with more than 20 years experience when the plane he was piloting crashed in a northwest Iowa cornfield, killing him and two passengers, apparently because it ran out of gas.

"It's still hard for me to believe it at all," said Allegretti, of Cambridge, Wis. "Like everybody has told me, he was the most cautious, safety pilot that they ever knew."

National Transportation Safety Board officials say what baffles them is the frequency with which pilots run out of gas. In the past five years, according to the NTSB, fuel exhaustion was the cause or a factor in 238 small plane crashes in the U.S., killing 29 people.

"It's surprising to me that there's a group of pilots who will knowingly push it, thinking 'I can make it the last couple of miles' and come up short," said Tom Haueter, director of the NTSB's Office of Aviation Safety.

There were 8,016 crashes of civilian planes - a category that excludes commercial and military flights - from 2004 through 2008, according to the NTSB. Pilot error is blamed in about 75 percent of those crashes, which killed 2,640 people on board.

In accidents where pilots were at fault, 3,909 happened during takeoffs or landings and 1,500 were because of mistakes made during bad weather, according to the NTSB.

Comparatively, the 238 small planes that crashed because they ran out of gas isn't a large number, but aviation experts say it shouldn't happen at all.

"There's a certain group of accidents out there that are inexplicable. You just go 'What are you thinking? What are you doing?' They're hard for us to get a handle on,'" Haueter said. "It seems like it's an easily preventable accident."

The June 23 Iowa crash that killed Frank Allegretti, 64, Thomas Boos, 60, of Fort Atkinson, Wis., and Malcolm McMillan, 65, of Milton, Wis., happened just a few miles from a small airport in the farm town of Sheldon. The men were flying from Wisconsin to South Dakota on a hunting trip.

Witnesses reported that the plane flew low and the engine sputtered before the crash.

When planes run out of fuel, the NTSB usually points to mistakes by pilots - inadequate preflight inspections, mistaken fuel planning or not checking the fuel caps.

A pilot who crashed his Cessna 205 on June 24 in Porterdale, Ga., told investigators the seals on his fuel caps were worn, so he borrowed fuel caps from a friend's airplane, a Cessna 182.

"The pilot stated he had replaced the seals in the borrowed caps in order to prevent water from leaking into the fuel, but that the new seals did not fit as tightly and that fuel must have been 'sucked' out of the tanks," an NTSB report stated.

Another pilot who refueled during a November 2007 flight down the West Coast had filled up on a slope, leading him to mistakenly believe his tanks were full, according the NTSB. About two hours after taking off, the plane crashed into a citrus grove in McFarland, Calif., killing the pilot and two passengers.

Fuel warning signals?

The majority of civilian planes flying date to the 1960s and 1970s and aren't equipped with fuel warning signals, said Thomas Turner, owner of Mastery Flight Training in Rose Hill, Kan. Fuel gauges also can be unreliable because airplanes bounce around in flight, causing inaccurate readings.

Pilots also sometimes take off with less than full fuel tanks because baggage and passengers would otherwise push planes beyond weight limits, Turner said.

Despite all possible factors, Jane Berg, chief flight instructor at Indian Hills Community College in Ottumwa, Iowa, called running out of fuel "probably the silliest mistake that a pilot can make."

Berg, who has 25 years of flying experience, said pilots may miscalculate how long they have been flying or underestimate the winds.

"Or they get home-itis: 'If I can stretch it just a little further I won't have to stop,'" she said.

The Aircraft Owners and Pilots Association, a nonprofit general aviation group, offers about 200 free safety seminars to more than 40,000 pilots a year and repeatedly emphasizes the need to watch fuel levels. It also offers online courses and posts "pilot service announcements" about fuel on its Web site.

Combined with better technology, such as low-fuel warning lights on newer planes, awareness efforts seem to be helping, said Bruce Landsberg, president of the association's Air Safety Foundation.

Fuel mismanagement crashes declined from 167 in 1999 to 76 in 2008, Landsberg said.

It's important to remember that people run out of gas for a number of reasons and that it's easy to criticize in retrospect, said Steve Davis, a pilot with the Des Moines Flying Club.

"I'd like to find a pilot, or the driver of a car, or in a boat that maybe went over a dam, who left his house that morning thinking he was purposely going to run out of fuel," Davis said.

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Old 11-30-2009, 08:44 AM
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Don't unexpected head winds affect this often?
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Old 11-30-2009, 09:21 AM
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Yup...but all related back to the driver ability/intelligence.
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Old 11-30-2009, 09:35 AM
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You don't always need full tanks but you do need to know how much you have in those tanks and what your plan is. Once again, it's stupid to not know and so easy to make sure what you have will get you where you want to go plus the appropriate reserve.

I preflight my plane every time I fly, no matter if it's around the pattern or cross country. I's the little things that will kill you. I'd rather be going over a checklist on the ground than trying to do an emergency restart not knowing how much fuel was in the tanks while trying to set up for an emergency landing in the trees.

I am aware of a guy at DXR that never, never drained his sumps. Cost him his life along w/ a passenger in a J-3, no reason in the world for that stuff to happen.
Old 11-30-2009, 09:47 AM
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Having run out of gas a week ago in the middle of the desert, I can sympathize somewhat.

Anyone here read Malcolm Gladwell's book Outliers? He has a great chapter about plane crashes due to cultural and language misunderstandings between cockpit crews and air traffic controllers. He mentions one fatal commercial jetliner crash in NY where the ATC was having the plane circle the airport and the Columbian pilot simply was not forceful enough in telling ATC that he didn't have the fuel to continue doing that for as long as they wanted him to. A surviving flight attendant (pilots were killed) even recounted to the NTSB that he'd seen the warning light just before the crash.
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Old 11-30-2009, 09:47 AM
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A buddy of my, who still flies, was involved in a serious crash with a plane on Long Island in the mid 1990's.

He had recently had 2 "near miss" issues with a rented place (Million-air - landing gear down and locked light was not working properly). So the FAA sent someone out to give him a check ride. While they were circling, the FAA inspector shut the fuel off to the engine, to simulate an engine out. Appearently, this is normal in a multi-engine plane, but not in a single engine plane. I was told later that the proper way to do this is to run the throttle all the way back.

Engine would not restart. The FAA inspector took control of the aircraft at that point and attempted to land on a street. Turned out to not be deserted and had children playing. They barely made it over the rooftops and crashed in a ditch.

Long story short, the inspector should not have cut fuel off to the engine. He was appearently not qualified to do the check ride. And his license was expired. The inspector was screwed.
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Old 11-30-2009, 10:16 AM
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Quote:
Originally Posted by Zef View Post
Yup...but all related back to the driver ability/intelligence.
There is simply no excuse for running out of gas. I have never done it in all my years of driving a car. Death is very rare for running out of gas in a car. Not so much for an airplane.

When I was 16 and started driving my dad told me if I have a problem on the road just find a phone and he will come help, unless I run out of gas. Then I was on my own.
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Old 11-30-2009, 10:26 AM
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Oh, and some history on why I'm asking this:

http://forums.pelicanparts.com/off-topic-discussions/388441-question-pilots.html
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Old 11-30-2009, 10:33 AM
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Took my getting close to running out of fuel ONCE and thats it. My copilots sometimes give me trouble about putting a bit extra fuel on board but usually after flying a while they learn.

Weather where you have to divert, stronger than forcast headwinds and so on.

We use our watch for our fuel gauge. Its accurate and unless you have a leak you are very close.
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Old 11-30-2009, 10:41 AM
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This crash below was the result of running out of fuel. Apparently it was the pilots second out of fuel incident that he put a plane down. He was only about 5 miles out from his airport. Believe it or not, he survived this crash. The passenger in the front seat did not.

Thats yours truly on the right in the red turnout gear....



Heres the NTSBS report.

NYC96FA084
HISTORY OF FLIGHT

On April 6, 1996, about 1610 eastern standard time, a Pitts S-2B, N917JD, was destroyed during a forced landing in Freehold Township, New Jersey. The commercial pilot received serious injuries, and the passenger was fatally injured. Visual meteorological conditions prevailed, and no flight plan had been filed for the local flight which departed Old Bridge, New Jersey, earlier, at an undetermined time, and was operated under 14 CFR Part 91.

A witness observed the pilot preparing the airplane for departure about 1415. No witnesses were located who observed the departure.

Witnesses observed the accident airplane in the Freehold Township area about 1600. One witness saw the airplane in a climb and heard the engine. He reported it sounded normal, until the engine sputtered and stopped. The airplane then pitched down, and he lost sight of the airplane behind buildings.

Other witness saw the airplane in the final stages of the forced landing, and reported that as the airplane neared the ground, in a wings level attitude, the nose dropped, and it impacted the ground nose first.

Witnesses and emergency personnel who responded to the scene did not report a smell of fuel.

In the NTSB Accident Report, the pilot stated:

"We departed Old Bridge Airport for a short VFR pleasure flight in the local area. We flew south/southeast of the airport at about 2,000-3,000' [feet]. No acrobatic maneuvers were performed. While in a cruise descent back to Old Bridge, at an altitude of about 1,000' [feet] AGL, the engine suddenly ceased operating. I remember setting the aircraft up for an off-airport emergency landing. I have no memory of the last moments of the flight prior to the crash.

I do not precisely recall the exact time of the afternoon departure from Old Bridge, but the entire flight lasted about twenty minutes."

The accident occurred during the hours of daylight at location 40 degrees, 14 minutes, 6 seconds North and 74 degrees, 14, minutes, 51 seconds, West.

PERSONNEL INFORMATION

The rear seat pilot was the holder of Commercial Pilot Certificate, with airplane single engine land/sea, multi-engine land, and instrument airplane ratings. He also held a flight instructor certificate for airplane single and multi-engine land, and instrument airplane. He was issued an FAA 2nd Class Airman Medical Certificate on April 6, 1995.

According to the pilot's log book, this was his first flight in a tail wheel airplane and the Pitts S-2B since November 27, 1995. However, the pilot had flown 8.3 hours in the preceding 90 days.

The front seat pilot held an expired student pilot certificate. According to FAA records, she had in excess of 57 hours.

AIRCRAFT INFORMATION

The airplane was a 1994 Pitts S-2B, built by Aviat, Inc., in Afton, Wyoming. It was powered by a Lycoming AEIO-540-D4A5 engine which developed 260 horse power.

The airplane had two fuel tanks. The main tank located behind the firewall, and forward of the front seat held 23 gallons useable, and the auxiliary tank located in the upper wing held 5 gallons useable.

The airplane was equipped with a sight gage on the rear instrument panel for determining fuel quantity. This gage consisted of a clear plastic tube which was connected to the main fuel tank. The fluid observed in the tube was at the same level as in the fuel tank. According to Aviat, the system was calibrated for level flight, and not ground. The FAA approved airplane flight manual stated: "...The empty line is at the useable fuel level in tank in level flight. It is very important to know what amount of fuel you have on board before any flight is attempted...." In addition to the sight gage, the airplane was equipped with an electronic fuel used counter.

In a telephone interview, a production test pilot for Aviat, reported that in a coordinated stall, the nose of the airplane drops straight ahead, and there is no tendency to fall off on a wing. The buffet will appear about three to five miles per hour prior to the stall, and the stall speed would be about 65 mph.

WRECKAGE AND IMPACT INFORMATION

The airplane was examined at the accident site on April 7, 1996. The airplane had impacted in an open field. To extricate one of the occupants, the wings were removed, and the fuselage rolled from its impact position.

Both blades of the propeller were bent rearward. There was no leading edge impact damage or chordwise scratching on the front surface.

The engine was still attached by the mounts, and been pushed up about 60 degrees. Compression was found in all cylinders, and valve train continuity was confirmed. The sparkplugs were gray in appearance.

The fuel system was intact with all lines attached. No fuel was found in any fuel lines. However, about 20 ounces of fuel was drained from the fuel tank and fuel strainer. The fuel caps for both tanks were found at the accident site. A hole about the size of a nickel was found on the upper left side of the main fuel tank. The metal around the hole was bent inward. There was no evidence of a fuel spill, leak, or siphoning from the fuel tanks. In addition, there was no evidence of a ground fuel spill.

The instrument panel on the front cockpit was pushed toward the rear. The rear cockpit maintained its shape.

Flight control continuity was verified between both cockpits and the empennage. Flight control continuity to the ailerons was compromised when the wings were removed. Aileron push rods were found separated in the same areas that the wings were separated from the fuselage.

MEDICAL AND PATHOLOGICAL INFORMATION

An autopsy was conducted on the passenger by Sogra Saleem, M.D., medical examiner for Monmouth County, New Jersey, on April 8, 1996.

Toxicological testing was conducted by the FAA Civil Aeromedical Institute, Oklahoma City, Oklahoma. The results were negative for drugs and alcohol.

TESTS AND RESEARCH

The electronic fuel quantity used system was removed for additional testing. Upon power up, the unit registered 0.2 gallons used. No other fuel used data was available from the unit. The fuel flow transmitter was functionally checked and found to be within limits.

ADDITIONAL DATA/INFORMATION

The last known refueling took place at the Old Bridge Airport on November 26, 1995, when the airplane was serviced 13.6 gallons of 100LL. According to the pilot's log book, the airplane was flown again on November 27, 1995, for 1.2 hours.

In addition, the pilot was observed to periodically start up the engine during the winter months. There were no records of a refueling after these events.

Fuel burn is a function of the engine power setting, altitude flown, and amount of leaning applied to the mixture. The cruise charts from the FAA approved flight manual for the Pitts S-2B revealed a fuel burn of 11 gallons per hour at 10,000 feet, at 2,200 RPM, and 19 inches of manifold pressure. This increased to 21.2 gallons per hour at 2,000 feet, at 2,700 RPM, and 27 inches of manifold pressure.

The pilot reported that during pre-flight, the sight gage indicated a fuel load of 60 to 70 percent full (13.8 gallons to 16.1 gallons). In addition, the fuel tank located in the upper wing was empty.

According to the FAA Approved flight manual for the airplane, "...The sight gage will only show fuel levels in level flight...."

The pilot also reported that he was aware that the sight gage would indicate more fuel than was actually present when the airplane was in a three point attitude on the ground. The aircraft wreckage was released to Freehold Township Police Department on April 8, 1996.
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Last edited by VINMAN; 11-30-2009 at 11:24 AM..
Old 11-30-2009, 11:13 AM
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Remember the Gimley Glider? A 737 that ran outta fuel and had to glide a couple of hundred miles before landing at a shut down airforce base in Gimley Manitoba. It happened when Canada did the switch to metric and they filled the plane with litres instead of gallons. Everybody safe and its a great story, they made a movie out of the incident and there were a bunch of drag racers out on the strip when the plane landed
Old 11-30-2009, 11:18 AM
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Quote:
Originally Posted by s_morrison57 View Post
It happened when Canada did the switch to metric and they filled the plane with litres instead of gallons.
Regardless, dont airliners like that have a guage showing how many pound of fuel are onboard??
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Old 11-30-2009, 04:19 PM
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Yes they do and you are not supposed to ask that question in this case!
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Old 11-30-2009, 04:25 PM
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I retract my question...
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Old 12-01-2009, 07:49 AM
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Vinny,

Its a lot more complicated. You look at the readings on the gauges (in this case an electronic display) and enter this into the computer (FMS, a flight management computer) and from that, your route and winds it will give you an estimate of your fuel remaining upon landing. If its less than the "mins" then things start flashing yellow on ours. Its easy, until the display stops flashing you do not take off but something, or many things did not get done correctly.

They did a wonderful job of getting the ship down on a drag strip but it should not have ever happened in the first place.

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Old 12-01-2009, 08:21 AM
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