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air+fuel+spark
 
combatic's Avatar
 
Join Date: Oct 2009
Location: Seattle
Posts: 734
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How do I fix this sheetmetal?

I have a 69T I am trying to get on the road and am ready to start welding in my pans except for the unibody under both battery boxes.

Does anyone have suggestions on how to refurbish this area? It is a complex box area and I want it to be structural and visually similar to original. I don't have a shrinker/stretcher or an english wheel.

I would love to just find later model sheet metal and weld it in but something tells me that area for both sides would be hard to come by.

Here is a link to my project and a picture of what I need to replace.


project 69

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bryan
1969 911T , '04 S2000, '96 900SS, 4x4 urban assault vehicle
R Gruppe #653
Old 08-08-2011, 06:42 PM
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faverymi's Avatar
 
Join Date: May 2009
Location: Around Boston
Posts: 2,052
I would personally find some sheet metal that someone is cutting.

I know 2 people here in mass with available parts.

I would think that will be easier to find it on the west coast.

If you want PM me and I will send you some phone numbers.

I wouldn't try fabricating a piece. Post on the forum I'm sure you'll find some good ones
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Old 08-08-2011, 07:03 PM
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#147 of 2096
 
Join Date: Jul 2002
Location: Puerto Rico
Posts: 1,701
Hi!
I had to do this..
Old 08-08-2011, 07:06 PM
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#147 of 2096
 
Join Date: Jul 2002
Location: Puerto Rico
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another one from the inside..
Old 08-08-2011, 07:10 PM
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air+fuel+spark
 
combatic's Avatar
 
Join Date: Oct 2009
Location: Seattle
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Quote:
Originally Posted by faverymi View Post
I would personally find some sheet metal that someone is cutting.

I know 2 people here in mass with available parts.

I would think that will be easier to find it on the west coast.

If you want PM me and I will send you some phone numbers.

I wouldn't try fabricating a piece. Post on the forum I'm sure you'll find some good ones
Thanks for the advice, I posted a WTB so we will see what turns up. If I nothing turns up I will shoot you an email!
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bryan
1969 911T , '04 S2000, '96 900SS, 4x4 urban assault vehicle
R Gruppe #653
Old 08-09-2011, 10:16 AM
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air+fuel+spark
 
combatic's Avatar
 
Join Date: Oct 2009
Location: Seattle
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Quote:
Originally Posted by lrodri64 View Post
Hi!
I had to do this..
Yes, I thought about doing something similar. I might have to. I am planning on doing a battery box delete as well so I am ready for future cooling upgrades and to remove unwanted weight.

That is a difficult area to stitch together, nice work!
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bryan
1969 911T , '04 S2000, '96 900SS, 4x4 urban assault vehicle
R Gruppe #653
Old 08-09-2011, 10:19 AM
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robmog's Avatar
 
Join Date: Jan 2005
Location: cooperstown NY
Posts: 894
i have a cutting from that area. but only one side, passenger.
left over from my restoration.
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bob
1972 E pos
correction: expensive pos
someday....
"shut up and drive!"

Last edited by robmog; 08-09-2011 at 05:44 PM.. Reason: correction
Old 08-09-2011, 05:08 PM
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Join Date: Mar 2009
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I think Restoration Design sells a patch for that.
Old 08-10-2011, 06:54 PM
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Carmagic.us
 
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Join Date: Feb 2007
Location: Virginia
Posts: 2,123
This what I did






Cut and bend pieces
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Old 08-17-2011, 02:00 PM
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Bird. It's the word...
 
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Join Date: Feb 2001
Location: Port Macquarie NSW Australia
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Quote:
Originally Posted by rothaus View Post
This what I did






Cut and bend pieces
Show off
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John Forcier
Current: 68L 2.0 Hotrod - build underway
Old 08-17-2011, 07:28 PM
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air+fuel+spark
 
combatic's Avatar
 
Join Date: Oct 2009
Location: Seattle
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Quote:
Originally Posted by merbesfield View Post
I think Restoration Design sells a patch for that.
I have looked and maybe I missed the part. A friend brought the passenger side to the Porsche swap last weekend so I am covered there. I may have to go Rothaus's route. Fabricating the drivers side is keeping me up at night b/c I just lay there and try to visualize how to form the complex surfaces with only an anvil and dolly/hammers. I tried to do a paper pattern off of the passenger side piece but it is pretty complex.

Many pieces and weld and tack may be the way to go.
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bryan
1969 911T , '04 S2000, '96 900SS, 4x4 urban assault vehicle
R Gruppe #653
Old 08-18-2011, 10:20 AM
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Classic's Avatar
 
Join Date: Mar 2004
Location: Australia
Posts: 745
On the earlyS site series 900 makes that section for both SWB and LWB cars, theiece just dropped straight in, very happy

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Classic 1969 911T
Old 08-18-2011, 01:35 PM
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