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Join Date: Oct 2014
Location: Vancouver, Canada
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911 3.2 Starter issue

Apologies if this posts twice - first time poster (with his dream come true 1989 3.2)
Hi folks,
When I turn over my 3.2 cold, the starter makes an awful racket (like you've tried starting the car twice). I know there are issues and potential flywheel damage, but mine is an '89 which I believe had the hardened flywheel from new. When warm, the starter spins fine, no noise. Before I order a new starter, has anyone had luck servicing theirs? Could the grease be so gummed up that it sticks when cold (not fully moving) but when hot, the grease loosen's up and it's good?? Wondering if I can remove and lubricate, but the units don't look particularly serviceable…
many thanks!

Old 05-04-2015, 03:29 PM
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the 1987 G50 Carrera was made with a thicker gearbox flange but they forgot to tell the starter guys and the net result was that the starter pinion did not fully engage the ring gear when starting and when this happened it made an bad grinding noise. The fix was to drop the engine , remove the ring gear and install a thicker version.It says in my Parts and technical Reference catalog that the correct gear was installed on engines no 64k 01999 through 64k 02208 and from 64k 03112. Hope this helps in isolating the issue. You could also look at the end of the ring gear from beneath and se if it's chewed up
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87 Carrera Targa
98 528i BMW
2004 Jetta 1.8T
Old 05-04-2015, 05:45 PM
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+1 Pinion Malfunction, get on it sooner than later. You do not want it to fail when you are out and about.

But before that, what is your voltage at the battery when cold and when hot?

Oh yeah, Welcome Aboard!
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'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
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Old 05-04-2015, 05:48 PM
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DRACO - when you say pinion issue - would that mean full replace of starter or can one service anything on it?

Many thanks for the reply and the congrats! My other car is a 1962 Micro Bus - amazing how similar the set up is of these two cousins and a world apart from my wife's Mazda...
Old 05-04-2015, 08:46 PM
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It should be, it is part of the solenoid on the starter. Sometimes they do get sticky, start of failure. A good shop should be able to rebuild it.



I had mine rebuilt and purchased a VW starter that out of the box the pinion stuck, lucky it was warrantied.

If you have it rebuilt, have them bench test it in front of you to insure it is operating properly.

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'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC

Last edited by DRACO A5OG; 05-04-2015 at 08:57 PM..
Old 05-04-2015, 08:52 PM
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3.2 carrera , starter problem


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