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Join Date: Feb 2000
Location: Lake Forest, CA USA
Posts: 37
Intake gaskets

Hi, everybody.

Anxiously awaiting my rebuilt 2.0-liter, and I'm cleaning up all the little bits I've taken off the motor. My question is, can I re-use the plastic head-to-intake manifold insulator/gaskets? New ones are something like $18 apiece (!). I've cleaned the old gaskets on either side down to the plastic, and my thought is to use some high-temp RTV sealant here. Anyone with experience here? And does anyone know the torque specs for the exhaust-port nuts? Can't find it in the Haynes manual.

Thanks in advance.

Old 02-07-2001, 07:44 PM
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Location: Dade County, FL.
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I've done it in a pitch with no leaks after 5000 miles or so, but who knows down the line.

I used a peice of flat glass wrapped in 320 grit wet/dry sandpaper and lots of water. Sand the phelonic spacer until it is flat. I then used a spray on copper gasket dressing and new gaskets.
Old 02-08-2001, 06:09 AM
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I've done it in a pitch with no leaks after 5000 miles or so, but who knows down the line.

I used a peice of flat glass wrapped in 320 grit wet/dry sandpaper and lots of water. Sand the phelonic spacer until it is flat. I then used a spray on copper gasket dressing and new gaskets.
Old 02-08-2001, 06:09 AM
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Join Date: Sep 2000
Location: Temple Terrace, FL 33617
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I think the gasket you are refering to cam in the gasket set that I bought from Pelican. Didnt you have to buy one for your rebuild?
Old 02-08-2001, 06:41 PM
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Didn't buy the gasket set, because I sent the engine out to be rebuilt (too advanced a project for me!). Thanks for the advice...I'll try the sanding-on-glass technique, then use the high-temp "copper blend" RTV stuff. If it leaks, at least it's easy to get at to re-do!!
Old 02-08-2001, 08:47 PM
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Use Curil K2 to seal area.Steve

Old 02-09-2001, 10:22 AM
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