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yelcab1 yelcab1 is online now
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Join Date: Oct 2001
Location: San Carlos, CA US
Posts: 5,560
915 Clutch total travel, free play, and adjustment

I have a question on a 915 (84-86) gearbox clutch arm.

I had several of these cars and I have never been able to get the total 25mm clutch cable travel at the clutch arm. I have always had to zero out the free play otherwise it would grind going into gear.

Fast forward to today, on a 915 gearbox with a 964 engine in a 71 chassis, using a new clutch cable for the 915. I got a total of 18mm clutch travel, that is all. It would grind going into gear even if I take out the zero free play.

So I went negative free play, meaning adjusting the screw to push a little bit on the clutch arm (like someone is riding the clutch). This configuration lets me shift into all gears without any grinding. But, I think I am getting throw out bearing noise.

Any thoughts on what I should do next?

I am pretty sure the clutch big arm, little one, and the helper spring are installed correctly.
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Old 03-03-2022, 11:44 AM
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