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Bully's Avatar
 
Join Date: Feb 2007
Posts: 97
Over boost switch?

Lately developed a problem when I get on the boost suddenly, everything cuts out hard. Like face through the windshield hard. First time it happened, I thought I'd blown the engine. Limp to side of the road, give it a minute or two and then all is well.
Car has not been running hot when this happens, and is not RPM dependent.
Any thoughts from the collective?
Many thx
DB

Old 08-22-2025, 11:09 AM
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Join Date: Mar 2016
Location: Richmond, VA
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Need more information. First, what year is your car? It might not have an overboost switch.
Old 08-22-2025, 12:03 PM
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Join Date: Feb 2007
Posts: 97
1985 Euro version car.
1 BAr spring
Larger intercooler
Rarely late exhaust
Everything else stock
Old 08-22-2025, 02:32 PM
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Join Date: May 2012
Location: BC, Canada
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What pressure was your boost at? Make sure you are not over boosting and the switch is ok. Take the switch off and apply pressure to see when it opens. Or you can try bypassing it, just install a small wire that is attached to ground with a spade terminal on it. Do not leave the bypass on permanently.
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87 930,
Old 08-22-2025, 02:55 PM
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i would check your wastegate operation / lines
Old 08-22-2025, 03:01 PM
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Join Date: Jul 2008
Location: Central Washington State
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Really only two possibilities. You're either over-boosting and the switch is reacting as it should, or your switch is faulty. You could unplug the wire to the switch and ground it out to bypass the switch, and take a boosted run while closely watching the boost gauge. I don't remember exactly but I think a properly functioning switch will activate at 1.2 bar.
Suggestions from other folks here are right on.
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Mark H. 1987 930, GP White, Wevo shifter, Borla exhaust, B&B intercooler, stock 3LDZ.
Old 08-23-2025, 07:48 AM
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Join Date: Apr 2006
Location: New Zealand
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Yep - supposed to cut at 1.1 bar - so watch the gauge in case you do the bypass and it doesn't cut. Seconds are important - that tach gauge ain't super accurate. If it gets a shade over 1 bar and ain't cut, shut it down. Then as above , remove the switch and either bench test or replace.
Alan

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83 SC, 82 930 (track) - Stock except for RarlyL8 race headers, RarlyL8 Zork, K27-7006, 22/28 T bars, 007 Fuel head, short 3&4 gears, NGK AFR, Greddy EBC (on the slippery slope), Wevo engine mounts, ERP rear camber adjust and mono balls, Tarret front monoball camber adjust, Elgin cams, 38mm ported heads, 964 IC. 380rwhp @ 0.8bar Apart from above, bone stock:-)
Old 08-26-2025, 12:11 AM
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