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-   -   Twin Spark Firing using single CDI Box (http://forums.pelicanparts.com/911-engine-rebuilding-forum/1083713-twin-spark-firing-using-single-cdi-box.html)

KNIGHTRACE 01-23-2021 03:29 AM

Sorry last night when I was posted I was on a conference call and I could have done a little better.. Here is the best way you can go in my opinion, I hope this helps. There are more factors than the few I posted like how much advance your motor needs, the maximum RPM, air fuel ratio accuracy, and I could think of a couple more but it is not necessary. The great thing about this forum is there are a lot of knowledgable people trying to help keep the air cooled world alive both professional and amateur and more often than not there very intelligent.. Rosco, Back to trying to help you with your decision. There are a few advantages to twin plug on a N/A motor one is total timing needed. The amount of advance here has much to do with the stroke for example on an 80.4 motor twin plug I don't seem to make additional power past 22 deg and on a 70.4 mm stroke I make power gains on twin plug up to 28 or even 28 degrees. I have run 82.4 stroke motors up to 28 degrees advance without any issues but zero gains in power therefor for safety and longevity I run the minimum necessary to achieve the highest TQ/HP result. With Single plug I have similar issues but like on a 70.4 stroke I need usually 36 degrees to get peak power. So there is not one right answer for all motors. The decision also becomes very important on piston shape and head shape if not stock.. I do not really like twin spark on a street turbo build. Many do not realize the main purpose of twin spark is to ignite the fuel on both sides of the dome causing a higher efficiency motor making more power with increased reliability and less pre detonation. Now cams play a huge part in these choices on timing but I will save that for another day. The larger the motor the smaller the dome on the piston at the same compression. For example I have a 4 liter head I am in the works on that is like around 50 cc's therefore at that displacement my piston is nearly flat for a 10.5:1 build and the pistons are about 40% lighter enabling much higher RPM's. without slinging itself apart. The higher the RPM the more stress. Therefore the size of the motor your doing has a lot to do with this. Back to subject as this could get too long. I would twin plug your motor and try the 1 MSD 6 AL digital and 2 blaster 2 high vibration coils. I have used a few of these remade Bosch CDI boxes with "more energy in a smaller box than MSD" with negative results.. I am still going around with MSD engineers on why cant I use there gold drag boxes and split the signal to two coils.. Then I have the same amount of current as t 6al boxes.. They seeming could not answer me.. But most of my builds I use weapon X coils and drivers. Back to subject again on Porsche standard distributers. I prefer the counter clockwise distributers with magnetic star wheel. Answer, I would twin plug your heads and try the MSD. and MSD coils and I have done this on budget builds and if the spark does not provide the spark needed you can add a second unit. If it never gets too cold where you are for others reading you need less energy than in cold climates. I know there are a few variables I have not listed but I think I covered the needed points to help with your decision. My email is KNIGHTRACE@MAC.COM I am glad to help anyone with a question. No one is always correct, no one knows everything and we should try to learn each day. Things like this discussion in my opinion are several sharp people injecting there viewpoints with the goal to help people like you and more often than not you end up with a team result often increasing the accuracy and outcome of your motor without costing you any money and often saving you money. One of my blessings was someone who helped me greatly over 25 years in my knowledge, his name is Dick Elverud. I was in my early 20's and didn't know much as I was an engineer not a mechanic and he put thousands of hours in teaching me things and I do my best to give back to new people in the Porsche game to pay it back to the community or the best that I can. I have also learned things from non professional people through the years that challenge us from time to time. My opinion is the outcome of these motors is based on about of effort put in. I kind of helped Mike D'Silva kick off his shop in Australia and he for a short time in the game is doing very well and I am impressed with his ability to learn most things needed and how quick he learns. He as many learn faster than I did in my opinion. Please reach out to me if you ever need my help I will do my best to help the Pelican community. I actually purchased my first 3.2 motor to build from Henry when he worked with Class Action in the early 90's. WHAT I wouldn't give to go back to that day with my knowledge today.. I have great respect for Henry because he is honest and does good work. I will not name names here as one shop is still in business in California but the reason I started my business building motors in the early 90's is because I was robbed by two criminal business with horrible outcome's in the early 90's. I said to myself I know almost nothing but I am honest and ANYONE could do better than these two shops. Therefore I have spent decades trying to help people not get robbed like myself. I guess that is how I got the name "Super Hero" on this forum. Believe me I did not pick that name and the only way I look at it it could be worse. I hope I helped you reach a final decision and your welcome to reach out to me if I can help. Thanks, William Knight

KNIGHTRACE 01-23-2021 03:47 AM

Not to write another book here, BUT smaller displacement motors often make more HP per liter but are actually less efficient than larger displacement engines in most cases at least in N/A conditions. I do not design motors based on HP goals. Like In Winders 3.6 my entire goal was the most cumulative energy over time to help it go faster around the track, I was not focused on peak HP. The more efficient the engine is the more energy it puts to the ground. If cars and driver are equal the better engineered motor will win every time.

Henry Schmidt 01-23-2021 04:29 AM

That was a great post for the Porsche gizmos but what I want to know is what happened to that Browning Hi-Power 9mm you were talking about selling/trading a few years back?
I ended up with an FN 5-7 but I'm still interested in the Browning.....

http://forums.pelicanparts.com/uploa...1611408352.jpg

Mixed76 01-23-2021 05:32 AM

Well that took a turn

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LJ851 01-23-2021 06:20 AM

Quote:

Originally Posted by Henry Schmidt (Post 11190066)
I've been doing it for years. Are we leaving something on the table? not so you'd notice.
Dyno both ways with no discernible difference.


Great thread, thanks for the information.

Henry, all the other folks talking dyno proven horsepower in this thread are comparing twin plug to single plug except you. Could you post a dyno comparison of back to back twin plug single/dual MSD boxes ?

-Lorin

KNIGHTRACE 01-23-2021 06:39 AM

Horse power gain on twin plug vs single plug on a 3 liter or 3.2 usually is about 15 hp with a 120/104 cam.. Back to more important stuff. Henry I unfortunately sold the GP Browning for like $700 sadly. I remember you were going through a bad phase where you were selling all of your firearms.. I lost most of mine in a boating accident last year.. But I still have one or two.. Friend of mine who was Secret Service went to the 5.7 he said the secret service went to that as well. Myself I am still an old fashioned 10 mm person... I had some Liberty 60 grain ammo at 2200 fps. Think it is adequate. I love to kill steel, paper and even clay pigeons. Think I am going to shoot clays today....

KNIGHTRACE 01-23-2021 06:44 AM

I have done about 50 3 liters with big port heads, not 3.2 as there too big for even a 3.2 in my opinion, With an oversized intake valve with radian cut and 10.5:1 compression and 120/104 camshaft I average 272 hp at the rear wheels. cant remember TQ but I am SO OVER 3 liter motors I hope never to build another 3 liter.. I gave these numbers so Henry doesn't have to dig..
Secret recipe for someone who wants a great street motor.. 74.4 3.2 crank, big port 3.0 heads, 464/465 cam from webcam.. makes about 260 at wheels and will eat the 3.0 making 270 on a track or auto and put a smile on your face for the money spent.. William Knight

LJ851 01-23-2021 06:55 AM

Quote:

Originally Posted by KNIGHTRACE (Post 11194354)
Horse power gain on twin plug vs single plug on a 3 liter or 3.2 usually is about 15 hp with a 120/104 cam..



Thanks for the data, William.

My question was the horsepower difference between twin plug ignition using 2 MSD boxes VS twin plug ignition using 1 MSD box.

Only Henry has mentioned dyno testing this difference.

Henry Schmidt 01-23-2021 07:22 AM

Quote:

Originally Posted by LJ851 (Post 11194382)
Thanks for the data, William.

My question was the horsepower difference between twin plug ignition using 2 MSD boxes VS twin plug ignition using 1 MSD box.

Only Henry has mentioned dyno testing this difference.

Most of the dyno numbers I have stored in my cranium are all that's left. Back them, dyno results were on paper. If they got transferred to the computer it was rare. Then, every time I upgrade my computer, I seem to lose data.
One of my favorite dyno results was from a late seventies 2.5 race development that showed zero horsepower gains from boat-tailing 911 main webs. I remember but don't have the sheets.

I know, weird.... Bruce Anderson claimed 7-10 horse power.

KNIGHTRACE 01-23-2021 07:24 AM

Ok sorry I didn't understand the question, I had JB racing dyno a 3.4 motor 10.5:1 compression 3.4 with 50 mm PMO's it made 341 HP with two ignitions and with one it lost 14 hp.. The reason I asked them to do it was a client named Mike Lindstrom brought a car in the shop that had 1 MSD and ran fine... I was like why am I using two.... The power may be worth $250 more. I learned that day you could use one box.. I don't have a dyno of it with 1 box but I have the dyno on the 3.4 with 120/104 cams. I am not a fan of those cams but they work. I suspect the difference on a 275 hp motor would be closer to 8 or 10 hp. but I am guessing.

KNIGHTRACE 01-23-2021 07:32 AM

I agree with Henry.... I don't even boat tail cases... However it is my belief the smaller the motor the more it helps. on 3 liter cases and larger your wasting your time. Winders 3.6 made 434 HP and 340 TQ. and the thought of boat tailing the case never crossed my mind. I wasn't even trying for peak HP, I didn't care as long as it was enough to satisfy the client. I only cared how wide the power was because he had a 87 mph 1st gear and 49 lb rear wheels. it made between 250 to to 270 tq from 3700 rpm to 7700 rpm. Have Dyno and race video. Not wanting to post here as I am not trying to compare to anything just backing up what Henry stated and prove you can make power without boat tail and hopefully save people some money. Pauls 3.4 was boat tailed before I got it and it looked like they used a chain saw. I like a radius vs the square on the cases we make but it is only because it add a little strength and doesn't hurt power.

winders 01-23-2021 10:29 AM

I bet if you posed this premise to Dawe, Knight, Aase, Mirage, GAS, Lowrance, etc., they would agree with it:

"You don’t use a single MSD with 2 coils unless you need to do so due to costs reasons. …or you don’t have the space to put the second ignition module. It should not be standard practice."

Porsche always used 2 ignition modules on twin plug engines.

Rosco_NZ 01-23-2021 11:08 AM

Twin Spark Firing using single CDI Box
 
Great info here, thanks all for sharing. If you池e a racer, I知 sure a 2nd MSD box is small beer. Being half Scottish, and living in road car world, I want to understand the cost / benefit.
For clarification I知 building a 7R mag case high compression 2.7RS replica engine running MFI.

Part of the discussion is to understand whether I need to provision mounts for a 2nd Daytona Sensors CDI box being car reconstruction is underway.

I知 getting the heads twin plug prepared as I hear benefits of reduced pumping losses, reduced heat generation and improved drive-ability. So that痴 underway. Initially I値l run single plug using a distributor and then lock the distributor and tune the curve in software. I知 somewhat concerned with rotor phasing running a standard distributor and up to 38 deg advance. I have access to 100 Octane fuel here down under. (Might be optimistic at 10:1) Any world experience here guys?

I値l then install the JB Racing twin plug distributor and hook up the 2nd plug bank, initially with a single CDI box. I知 also making provision for a TPS driven off #6 TB shaft. I would have thought someone would have designed a bolt TPS & billet TPS mount .. I値l design something in CAD and get it machined if it hasn稚 been done before...?? Given all the MFI engines running around with MSD boxes, I would have thought someone would have taken the next obvious step to extend to 3D ignition. The reduced timing with twin plug would also much reduce risk of cross firing inside the distributor.

I知 anticipating some dyno tuning to optimise ignition at part throttle settings. Alfaholics sells an off the shelf system for the GTA replica and is full of praise for the difference 3D tuning makes, especially being able to tune out some rough running with big cams.

I will be interested to see the difference between each development as the engine gets improved.

In the meantime, I have an out of round tunnel to contend with, even after paying a well known Arizona shop to align bore to standard.

Henry Schmidt 01-23-2021 12:42 PM

Quote:

Originally Posted by KNIGHTRACE (Post 11194413)
Ok sorry I didn't understand the question, I had JB racing dyno a 3.4 motor 10.5:1 compression 3.4 with 50 mm PMO's it made 341 HP with two ignitions and with one it lost 14 hp.. The reason I asked them to do it was a client named Mike Lindstrom brought a car in the shop that had 1 MSD and ran fine... I was like why am I using two.... The power may be worth $250 more. I learned that day you could use one box.. I don't have a dyno of it with 1 box but I have the dyno on the 3.4 with 120/104 cams. I am not a fan of those cams but they work. I suspect the difference on a 275 hp motor would be closer to 8 or 10 hp. but I am guessing.

Just a couple of quick questions.
During your dyno test, did you try to tune for ignition changes? IE: mixture , plug gap, timing to see if a single CD would perform with different parameters?
What type of plug wire did you use? Resister, solid core, spiral core?
While I would agree that the higher the compression the greater the need for a higher energy spark, but did you try your test on a milder (95.5:1) engine?
What type of distributor did you use to trigger the CD?
What type of CD did you use?
Was your CD analog or digital? We found that the analog out performs the digital MSD hand down in this application.
I'm not challenging your finding but if your goal was the prove 2 is better than one, perhaps what you saw of confirmation bias.
Ultimately, for high compression racing situations, more is generally better but for spirited street performance, more is quite often, just more hype.

winders 01-23-2021 12:52 PM

Oh my God.....

Why would you twin plug a Porsche engine? Because you need more spark energy for it to work properly. So why would you ever pick an ignition option that gives you less spark energy?????

Porsche, when they twin plugged 911-based engines, uses 2 ignitions...1 for each coil.

Henry Schmidt 01-23-2021 01:40 PM

A few answers and possible suggestions

Quote:

Originally Posted by Rosco_NZ (Post 11194676)
Great info here, thanks all for sharing. If you’re a racer, I’m sure a 2nd MSD box is small beer. Being half Scottish, and living in road car world, I want to understand the cost / benefit.
For clarification I’m building a 7R mag case high compression 2.7RS replica engine running MFI.The mag case and 2.7 crank offers limitations if longevity is the goal. The mag case hates heat, hp=heat so think 220 hp max. The 2.4/2.7 crank has wide rods that produce narrow flyweights. These flyweights allow the crank to flex creating an imbalance (rocking couple) that creates vibration issues, especially at sustained high rpm. Think about limiting your engine to 7200 with only occasional trip beyond. So how to get to 220hp with a limited rpm? Compression, cams, port size and exhaust. 10:1 compression (twin plug is suggested), Mod S cams, 38mm posts and a 1 5/8 header. You're there. Now cool that bytch.

Part of the discussion is to understand whether I need to provision mounts for a 2nd Daytona Sensors CDI box being car reconstruction is underway. Aaron Burnham is working on some pretty cool methods of tuning MFI so I would use that resource whenever possible. Be careful, he hates time bandits...lol

I’m getting the heads twin plug prepared as I hear benefits of reduced pumping losses, reduced heat generation and improved drive-ability. So that’s underway. Initially I’ll run single plug using a distributor and then lock the distributor and tune the curve in software. I’m somewhat concerned with rotor phasing running a standard distributor and up to 38 deg advance. I have access to 100 Octane fuel here down under. (Might be optimistic at 10:1) Any world experience here guys? The 2.7 distributor has a small diameter cap and is prone to cross firing at rpm and with high energy ignitions. The resister rotor will melt with most multi-spark units.
If your intention is to use one of these type CD, source a resister-less rotor or remove the resister from the Bosch unit.


I’ll then install the JB Racing twin plug distributor and hook up the 2nd plug bank, initially with a single CDI box. I’m also making provision for a TPS driven off #6 TB shaft. I would have thought someone would have designed a bolt TPS & billet TPS mount .. I’ll design something in CAD and get it machined if it hasn’t been done before...?? Given all the MFI engines running around with MSD boxes, I would have thought someone would have taken the next obvious step to extend to 3D ignition. The reduced timing with twin plug would also much reduce risk of cross firing inside the distributor. Have you considered the Supertec twin plug distributor? They are based on a Bosch distributor body and we build them in Bosch or Marelli versions. We also offer a cold start device that eliminates the heat riser, raw gas cold start and multi-plate thermostat. Gratuitous advertisement but hey, why not.

I’m anticipating some dyno tuning to optimise ignition at part throttle settings. Alfaholics sells an off the shelf system for the GTA replica and is full of praise for the difference 3D tuning makes, especially being able to tune out some rough running with big cams.

I will be interested to see the difference between each development as the engine gets improved. Me too

In the meantime, I have an out of round tunnel to contend with, even after paying a well known Arizona shop to align bore to standard.

Mag cases offer real challenges. Sometimes you just have to bite the bullet and source a different case


http://forums.pelicanparts.com/uploa...1611440354.jpg

http://forums.pelicanparts.com/uploa...1611440354.jpg

http://forums.pelicanparts.com/uploa...1611440354.jpg

Henry Schmidt 01-23-2021 03:34 PM

Quote:

Originally Posted by winders (Post 11194812)
Oh my God.....

Why would you twin plug a Porsche engine? Because you need more spark energy for it to work properly. So why would you ever pick an ignition option that gives you less spark energy?????

Porsche, when they twin plugged 911-based engines, uses 2 ignitions...1 for each coil.

I'll let your guru answer that question.
Quote:

Originally Posted by KNIGHTRACE (Post 11194425)
I wasn't even trying for peak HP, I didn't care as long as it was enough to satisfy the client.

At no time have you come close to suggesting that "less spark energy" is not enough for excellent engine performance.
We might hypothesize that excessive "spark energy" can be detrimental to the life of ignition parts.

I just took apart a set of "race" heads that had crazy stiff springs. At 39mm installed height, the measured seat pressure was over two hundred pounds.
I wonder if that genius thought "it's a race engine, more is better"?

KNIGHTRACE 01-23-2021 03:59 PM

An answer to Henrys question the best of my ability as I do not have much experience doing single ignition on twin plug with two coils. I did not do any testing to see if or how I could make it work by changing plug gap, plugs. Nothing.. It was on a dyno eating money. So it was more of a curiosity for me. It did run but I don't know how long the plugs or ignition would or wouldn't last. My background is Electrical engineering with a masters in electricity. BUT I have put no time in real testing as there was no reason. I strongly suspect a low compression N/A motor at like 9.5:1 with low resistance plugs and no large gap would work very fine and give no issues. I understand our only goal here is to help people with questions and in this instance., I probally could come up with at least 25 variables to effect the answer down to the cams. The test we did was a 10 minute experiment. I did not even know it would run until that day. The motor had 50 mm PMO,s and a JB racing twin plug dist. I know I help some people today that do not care if their motor makes 15 hp one way or the other, They want twin plug because it looks cool. On these questions with mechanical injection I know enough to give you Henrys phone number as that is not my domain. I have done maybe 10 MFI motors in my life but I am far from an expert. I hope the Pelican community is grateful for people Like Henry and myself and others who take time out of their day to answer questions. I am grateful for clients like Winders, his passion pushes people like myself to a higher level than I would have probably achieved without him. Hopefully Rosco has all the answers he needs and maybe this post will help many others in their builds. Rosco, make sure on the JB racing dist, only use one mag signal if you use two ignition boxes, there is a parallel splitter for that. Lots of people do not know that one mag signal is to be used as a spare. I do not want to get into a long discussion on this it just keeps the boxes in time with each other, so that you don't have a leading or trailing upper or lower bank. WK

Henry Schmidt 01-23-2021 04:08 PM

And with that it seems like we're done. At least I am.
Cheers

winders 01-23-2021 04:27 PM

Quote:

Originally Posted by Henry Schmidt (Post 11195018)
I'll let your guru answer that question.

Quote:

Originally Posted by KNIGHTRACE (Post 11194425)
I wasn't even trying for peak HP, I didn't care as long as it was enough to satisfy the client.

LOL! You don't even get what William was saying there. He didn't architect the engine for peak power. If he did, he would have used different cams with different timing. Our goal with the engine was not peak power. It was a broad power band with usable power. I had a general range of power I was hoping to get based on what I expected my competition to have. But agreed with William that having faster lap times was more important than top speed. But, because of the choices William and I made for the engine, it made more peak power than I expected by a large margin yet had the broad power band we wanted for best overall performance.

With the CoP setup we used on the engine we were presented with two options. One, was running 2 3-channel ignitors splitting each channel between 2 plugs (coils). The other was using 4 3-channel ignitors with each plug having a dedicated channel. The manufacturer told us either would work. They said sharing the channel would halve the power to the plugs and only recommended doing so if the cost of the ignitors was an issue. As the engine would make more power and be more efficient when running a single channel per plug. This all sounds familiar, does it not?


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