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-   -   My new piston 3.0+ (http://forums.pelicanparts.com/911-engine-rebuilding-forum/1120123-my-new-piston-3-0-a.html)

PeteKz 01-13-2023 11:56 PM

Quote:

Originally Posted by Henry Schmidt (Post 11718894)
Hi Fred
I like your "new" design. Very impressive.
One thing we questioned with CP and JE pistons is the sharp transision between valve pockets. We discovered that by simply rounding those "sharp" edges that horse power gains were substantial and compression loss is minimal. A measured 5 HP in 200. Theoretically, it promotes better exhaust gas expulsion. I'm sure you considered this mild modification but I thought I would mention it for people who didn't.
Cheers

http://forums.pelicanparts.com/uploa...1655387413.jpg

http://forums.pelicanparts.com/uploa...1655387413.jpg

Henry, I'm somewhat a newbie to the Pelican forums, and just finding this thread. I recently built a RoW 1980 SC engine using the 74.4 crank and rods from a Turbo to get a 3.2. I worked with both William Knight and Dick Elverud to spec it and do machine work. I assembled it. One of the things I like to use in engines is thermal barrier coatings (TBC). William advised against TBC on the piston or combustion chamber. However, I did put it in the exhaust port to reduce heat transfer to the heads.

It looks like the pistons you posted have a TBC on them. Is that TBC or just a different surface finish?

Thanks for sharing your extensive knowledge.

Jpapgar 02-13-2023 10:37 AM

�� friendly bump

Mixed76 04-28-2023 06:29 AM

Still interested, please reach out when you're free.

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PeteKz 04-28-2023 10:53 AM

Bumping for me to respond, or Henry? I'm hoping Henry will reply.

Henry Schmidt 04-28-2023 12:58 PM

Quote:

Originally Posted by PeteKz (Post 11896340)
William advised against TBC on the piston or combustion chamber. However, I did put it in the exhaust port to reduce heat transfer to the heads.

It looks like the pistons you posted have a TBC on them. Is that TBC or just a different surface finish?

Thanks for sharing your extensive knowledge.

I'm not sure I understand the logic in ignoring thermal barrier in high heat applications.

http://forums.pelicanparts.com/uploa...1655387413.jpg

POWERKOTE™ CBC-1 CERAMIC THERMAL BARRIER COATING

Quote:

Thermal barrier/heat management

Reduces part temperature. Protective to above 2000°F.
Keeps heat in the combustion chamber longer through the power stroke.
Blurs hot spots. Reduces the potential for detonation.
Highly resistant to thermal shock. Survives cyclic heating and cooling.

Mixed76 04-28-2023 01:58 PM

Henry, do the manufacturers of these coatings ever provide a thermal conductivity value at the recommended application thickness?

I googled the one posted, found only application instructions.

How do you evaluate expected effectiveness without that kind of basic data?

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Jpapgar 05-31-2023 04:45 PM

Responded to all pms
Cheers
James

Jpapgar 10-21-2023 01:17 AM

Shipped a few sets have a few guys waiting for spec sheets.

Jpapgar 11-29-2023 06:58 AM

3.0 set shipping Thursday
In stock we Have
1 3.0 set left
4 3.2 sets
4 3.4 sets
1 3.6

Askat 11-29-2023 05:00 PM

I will take a set of the 3.0 if you still have them. Pm me please.

prschmn 11-30-2023 07:21 AM

Henrys post
 
I wonder too about thermal coatings but am thinking that putting them on the piston crown implies that you would need to adjust cold clearances-perhaps risking them being too tight cold and risking skirt damage,
In other locations though there is certainly merit.

porschedude996 12-02-2023 05:45 PM

Can I ask how much a set of 3.0’s? I’m building a stock with a 964 cams. Evaluating my budget.

Jpapgar 12-03-2023 02:40 PM

Quote:

Originally Posted by porschedude996 (Post 12144146)
Can I ask how much a set of 3.0’s? I’m building a stock with a 964 cams. Evaluating my budget.

Current pricing is 2300$ shipped.
Just sent a set to California this week about 4 days coast to coast currently.

Thanks guys.
All pms responded too

porschedude996 02-23-2024 04:53 PM

How do these pistons work with a CIS?

Henry Schmidt 02-25-2024 02:01 PM

Quote:

William advised against TBC on the piston or combustion chamber.
I guess we all get to choose who we listen to.

From Mahle Motorsports.

Quote:

Ceramic coatings on piston crowns are proven technology, and MAHLE is now offering their proprietary ceramic thermal barrier coating on any of its PowerPak lineup of performance forged pistons, in both the gas and diesel engine lineup. MAHLE’s Ceramic-based coating acts as a physical heat barrier on the crown of the piston.
http://forums.pelicanparts.com/uploa...1708900859.jpg

An article from Engine Builder Magazine.


Quote:

JE’s Nick DiBlasi,
Fortunately, unlike some custom piston upgrades or options, ceramic crown coat is appropriate for all kinds of applications. “One of the great benefits of ceramic coating is that it is so universal,” DiBlasi explains. “We have huge success using this in all types of applications. We apply it on pistons for forced induction, nitrous oxide and naturally aspirated applications regularly, and have tested it on all fuel types. In order to ensure compatibility with whatever customers might throw at it, we have done extensive work creating ‘worst case’ scenarios in an attempt to make the crown coating formula fail so it won’t cause a problem for the end user. We go through a rigorous testing process to ensure we are getting maximum adhesion and benefits.”
Because ceramic crown coating is thinner than a human hair, it can be applied to any piston without requiring any changes to the crown or combustion chamber design.

Overall ceramic crown coating is good insurance for the racer pushing the edge, especially in the forced induction and nitrous realms. In naturally aspirated environments, the additional heat reflected into the chamber can even improve exhaust scavenging that returns real world horsepower!

mikedsilva 02-26-2024 01:24 AM

Has anyone who has purchased these pistons, built an engine and run it yet? If so, what was your engine spec and how did it perform?

There must be at least a dozen sets out in the wild by now?

PeteKz 02-26-2024 01:47 PM

Henry, thanks for that update. Next time that's what I'll do. If there is a next time...

Jeff Alton 02-26-2024 08:56 PM

Quote:

Originally Posted by mikedsilva (Post 12201476)
Has anyone who has purchased these pistons, built an engine and run it yet? If so, what was your engine spec and how did it perform?

There must be at least a dozen sets out in the wild by now?

Mike, as you may know, we have a set of 98mm one for 74.4 stroke 3.4. Looking forward to the engine we do finally build with them.

Cheers

mikedsilva 02-27-2024 02:13 AM

Quote:

Originally Posted by Jeff Alton (Post 12202215)
Mike, as you may know, we have a set of 98mm one for 74.4 stroke 3.4. Looking forward to the engine we do finally build with them.

Cheers

Hi Jeff, yes, really looking forward to hearing from someone like yourself with experience and able to say "yes" or "no" to this design.

Jpapgar 03-27-2024 09:21 AM

We are also waiting for the first engine to get finished with a set of my dad’s pistons.
Currently we have 4-3.2 sets left in stock 4 3.4l sets in stock and one for a ss 3.0.
If anyone needs specs please reach out

jac1976 05-11-2024 09:04 AM

Anyone with real world experience using these?

Jpapgar 06-20-2024 08:49 AM

Quote:

Originally Posted by jac1976 (Post 12247767)
Anyone with real world experience using these?

Waiting for a few guys to finish engines on set me and my father have sold.
My dad ran them in a bunch of motors before releasing his final revision to the public

jac1976 06-21-2024 12:47 PM

Quote:

Originally Posted by Jpapgar (Post 12269342)
Waiting for a few guys to finish engines on set me and my father have sold.
My dad ran them in a bunch of motors before releasing his final revision to the public

I’ll stay tuned. Thanks!

MST0118 06-21-2024 05:32 PM

I used them for my 3.8 MFI build and made 410 hp at 11 to 1 compression on 93 octane.

JoeMag 06-26-2024 01:32 AM

MST0118 - the piston pic at the beginning of this tread has inverted dome (channel between intake and exh valve), however pic in your engine post did not… Most likely because cr only 11:1 on 102’s which must not need volume on either side of channel to get cr?

mikedsilva 06-26-2024 02:21 AM

Quote:

Originally Posted by JoeMag (Post 12272336)
MST0118 - the piston pic at the beginning of this tread has inverted dome (channel between intake and exh valve), however pic in your engine post did not… Most likely because cr only 11:1 on 102’s which must not need volume on either side of channel to get cr?

Yes.. his pistons look more conventional to me.. not at all like Fred's design.. But I am still learning as we go...

MST0118 06-28-2024 09:46 AM

Yes, my pistons probably had to have more conventional shape because had reduced compression height due to using longer rods and Xtreme heads have less chamber volume. The weight of Fred’s 98mm piston is 430 grams where my 102mm piston was 422. So, maybe these factors caused the shape to be less of a dish? There’s probably less of an advantage with dish design when piston has less dome like mine.

icarp 08-07-2024 05:30 PM

I have a set of 98mm going into a 3.2 to make a 3.4 , comp is 10-1piston.
Measured at 9.78 deck clearance at .040", knight 75 cams , "MaxxEcu Street" Brain
Carrillo rods, should be on the dyno at the end of the month.

I forgot, PMO ITB's

Ian

Jeff Alton 08-07-2024 07:02 PM

Looking forward to seeing the results. Have the same set of pistons on our shelf....

Will go a different route ECU/CAM wise, and run on ITB's....

Cheers

911 tweaks 08-08-2024 06:43 AM

Ian... also looking fwd to how this all shakes out...
You got this Ian & you have put in the time & have the experience & resources to achieve a great build...!!
Carry on...!!

Old H2S 08-08-2024 01:40 PM

I say 183.2 RWHP

Old H2S 08-12-2024 01:32 PM

I talked to Ian this morning.. I'll up my guess to 350 HP

icarp 08-13-2024 05:22 PM

Quote:

Originally Posted by icarp (Post 12299038)
I have a set of 98mm going into a 3.2 to make a 3.4 , comp is 10-1piston.
Measured at 9.78 deck clearance at .040", knight 75 cams , "MaxxEcu Street" Brain
Carrillo rods, should be on the dyno at the end of the month.

I forgot, PMO ITB's

Ian

Well this engine fired right up this am, 2200 rpm to 2600 for 20 minutes to brake in the cam and rockers .

It is running very well, very crisp, and snappy . A little drive up and back put a huge smile on the drivers face . 315/35/17 tires on the rear .

The dyno run is set for next Monday at 8 am eastern time .

911 tweaks 08-13-2024 06:57 PM

Congrats… Sounds awesome…. But, we need some pics… a picture says a thousand words…

Old H2S 08-14-2024 05:44 AM

A dyno chart says 2 thousand words..

917_Langheck 08-14-2024 06:26 AM

A video says it all....

icarp 08-20-2024 08:49 AM

Ok, the short story is , 308 hp at the crank @ 6350 rpm on the Dynojet 248 scale

I will post Dyno graphs and info shortly , the TQ is the amazing set of numbers .

All on 1.5" standard SSI heat exchangers, too small for this displacement of 3.4 ltrs

More to come
Ian

911 tweaks 08-20-2024 08:56 AM

Ian… Fred is looking down on you from above with a great big smile & applauding…!

Old H2S 08-20-2024 11:28 AM

1.48 HP/CI, that is pretty good..

bertj 08-20-2024 02:04 PM

Well done Ian!

I look forward to seeing the dyno graphs.


Quote:

Originally Posted by icarp (Post 12305890)
Ok, the short story is , 308 hp at the crank @ 6350 rpm on the Dynojet 248 scale

I will post Dyno graphs and info shortly , the TQ is the amazing set of numbers .

All on 1.5" standard SSI heat exchangers, too small for this displacement of 3.4 ltrs

More to come
Ian



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