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Join Date: Apr 2003
Location: Boston, MA
Posts: 132
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The good, the bad, and the wierd
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Registered User
Join Date: Apr 2003
Location: Boston, MA
Posts: 132
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I removed the rockers on 4-6 and here's what I found......
![]() All 6 look like this, and all the lobes the 4-6 camshaft have a big ridge on the edge....... The 1-3 cam doesn't have any wear visible..... Can the worn arms be reground? Or at this stage are they too far gone? -Eric |
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Forced Induction Junkie
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Could it have been caused by improper valve adjustment? If the rocker adjustment was too tight, that is, the rockers riding the cam lobes with zero clearance with the valves closed would cause this. Of course, the valve seats will be carboned, the valve faces will show cracking from excessive heat.
The other possibility is the cam oil spray bars are clogged which would starve the rockers from precious oil lubrication/cooling.
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Dave '85 930 Factory Special Wishes Flachbau Werk I Zuffenhausen 3.3l/330BHP Engine with Sonderwunsch Cams, FabSpeed Headers, Kokeln IC, Twin Plugged Electromotive Crankfire, Tial Wastegate(0.8 Bar), K27 Hybrid Turbo, Ruf Twin-tip Muffler, Fikse FM-5's 8&10x17, 8:41 R&P |
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Join Date: Apr 2003
Location: Boston, MA
Posts: 132
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The rockers seemed to be adjusted correctly (I was doing a check when this whole project mushroomed....... bad adjuster foot, bad camshaft..... full tear down..... ugh)
I found little chunks of plastic/hard rubber in the oil tube that runs from the chain housing to the cam housing, so I'm pretty sure it was causing oil starvation...... Now, I have to find out where it came from........ and where else it could have gotten into........... -Eric Last edited by ekessel; 02-20-2006 at 08:47 AM.. |
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Join Date: Jul 2005
Location: San Jose
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You need to check the cam spray bars for debris. It looks like one of them is oil starved. There are three orifices for each cylinder. (spraying both intake and exhaust lobes of the cam)
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Dan 2018 Jeep Compass 2001 Toyota Tacoma 4dr. 4x4 1974 VW Thing (my back burner project) |
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Join Date: Feb 2002
Location: Central NJ
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I would inspect the chain guides... The guides snap onto the pins that hold them in place (grooved pins) I wonder if the guides broke while they were being installed... I accidentally broke mine while removing them from my current engine and they kind of look like your pieces. A careless mechanic could have just shove the pins into the guides, they snapped and fell to the bottom of the case and the rest is history... Other possibility might be foreign object falling into oil tank... Lou
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Join Date: Feb 2004
Location: California
Posts: 921
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I would toss that rocker arm in the trash. From the looks of the rocker I would bet the camshaft is toast.
Take a look at the rocker arms on the left side. How close to the inside of the pad is the wear pattern?
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John Dougherty Dougherty Racing Cams |
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Join Date: Apr 2003
Location: Boston, MA
Posts: 132
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All six of the 4-6 rockers look like the picture, and all the lobes are worn....... oh well, they never said this car was going to be cheap......
There is no visible, feelable wear on the 1-3 cam shaft, and the rockers have an almost imperceptible wear at about the same place as on the bad rockers, but you really have to try to see it..... so i'm hoping they are okay..... Can anyone explain the oil flow from the pump to the chain cover to the cross over piece, so I can try to figure out where to look for more debris? I'm going to pull the "plug" off the bad cam carrier to see what's inside...... I did check the chain guides, and they look okay. The pieces I found are flexible, much softer than the chain guide plastic...... Thanks for any ideas on this, -Eric 90 C2 (work in progress) |
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