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964, NOT just another engine build with oil leaks

Its a great deal more removing the engine especially if I don't do 964 everyday. The engine was diagnosed with case bolts leaking. The rubber hose on the bottom of the tank was marking its spot as was the panel under the engine. Its amazing how clean the engine is with the panel removed. 150K and the oil tubes are still shiny.
The fun Saturday was taking it out of the car and today is looking at the cleanup needed just to work on the engine.

Bruce





Old 09-12-2011, 05:38 AM
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Bottom pics looks like alot more than case through bolts. PCV cover/OPRV cover/oil pressure sending unit leaking at all???

Your car? I love the 964's, my favorite of the aircooled street Porsches. I will own or build a 3.8RS rep at some point in my life
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Old 09-12-2011, 06:14 PM
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This is a good time to sand and pain the tins.

Mark
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Old 09-12-2011, 06:25 PM
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Well, I havent got the 3.6 all opened yet, still have to get the exhaust and the cat out of the way. All I can say is, It ain't a 3.2., there is more hoses and wires running everywhere and then there is bags of insulation between the engine and the exhaust. My younger brother always says, if there is oil in them, there is oil on them.
Bruce




Old 09-15-2011, 05:44 PM
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More oil...
Bruce

Old 09-17-2011, 10:49 AM
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Thats not an engine Bruce thats a seive. Must say I dont have an leaks since my rebuild and that ~2,000 miles now.
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Old 09-18-2011, 03:09 AM
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It must have been sealed up before they invented Triplebond
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Old 09-18-2011, 06:14 AM
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I'll be interested to hear how you deal with the flaking coating on the insides of the valve covers... it can't be good for your motor, having that stuff floating around in the oil.
Old 09-18-2011, 06:33 AM
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Well, no head gaskets so the factory updates were never done at the time.
There is 24 dilivars in place too, got to swap them out too.
Bruce


Old 09-18-2011, 01:45 PM
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Wow, I have never seen so much blow by with all of the head studs still intact, were the head gaskets a cure for some of that?

Woo Wee that is one dirty little mutha.


Oh, and thanks for taking us on another ride Bruce!

Looking forward to this one
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Old 09-18-2011, 05:57 PM
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I split the bottom end today, it sure needs cleaning. The inside was choice as expected, original bearings in excellent condition. The intermediates are shot as usual, showing brass.

Bruce




Old 09-21-2011, 10:12 AM
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Bruce, what kinda shop you running there cuz somebody lost their drawers splitting that case
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Old 09-21-2011, 10:18 AM
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I'm really looking forward to following this rebuild. I have never seen so much oil on a motor...

Will it be a "stock" build, or are you looking for performance updates too?
Old 09-21-2011, 01:51 PM
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Quote:
Originally Posted by Flat6pac View Post
I split the bottom end today, it sure needs cleaning. The inside was choice as expected, original bearings in excellent condition. The intermediates are shot as usual, showing brass.

Bruce


\
Bruce did you run out of rags trying to clean up all that oil?
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Old 09-21-2011, 04:44 PM
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I saw the post and knew Id hear about the skivvies...
Bruce
Old 09-21-2011, 04:46 PM
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Well, I pulled the mains and marked them all for location. First a cleaning in the
Safety Kleen and then some outside time with the pressure washer. Back on the engine stand and removing the 24 dilivars. Next step is putting the crank and oil pump back in and resealing the bottom.

Bruce




Old 09-21-2011, 06:03 PM
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Great work here Bruce...let me ask you something...if you are retired & working at a retired persons pace I presume, how the heck do you pump out work like this & so fast...?? I read earlier that you worked for a shop or dealer or such for 30+ yrs, but man oh man do you do nice work & at a fast clip...!!
Keep up the great work & sharing what is encountered as this is great to watch...

Bob
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Old 09-22-2011, 02:52 AM
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Quote:
Originally Posted by 911 tweaks View Post
Great work here Bruce...let me ask you something...if you are retired & working at a retired persons pace I presume, how the heck do you pump out work like this & so fast...?? I read earlier that you worked for a shop or dealer or such for 30+ yrs, but man oh man do you do nice work & at a fast clip...!!
Keep up the great work & sharing what is encountered as this is great to watch...

Bob
Yep.. that's Bruce, while we're asleep at the wheel (keyboard?) he's gett'n-er done! I've known Bruce 24+ yrs... same pace!!
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Old 09-22-2011, 07:16 AM
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Took a couple days off with the family and I m back home on Sunday at 2:30. 5 hours on the road from the mountains to home, I need to unwind.
Off to the garage and put the halves together..Tomorrow torque the cross bolts which already have some pressure on them.
Bruce





Old 09-25-2011, 03:31 PM
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Fedex brought a nice package, all cleaned up, polished and a new belt in the distributor, Mark Cohen, thanks,

Bruce



Old 09-26-2011, 10:18 AM
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