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Super Moderator
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Case is together!
Well it took almost 10 hours to complete with 3-5 people at any given point. (Including an hour for lunch and probably 90 minutes for philisophical questions and debates) but my case is together!
I especially wanted to thank Souk and Ray911s (and their wives/significant others) for staying for almost 9 HOURS to assist, and lend encouragement. Thanks to Keith0. for helping install the crank too! I'm happy with how it turned out! Souk took a ton of pictures untill his battery ran out. We'll post them later. A few "fun moments". 1) We almost forgot the cam chains! 2) I overtoruqed the perimeter bolts by 7 lbs, oops.. But went back one-by-one and un-retorqued them properly. 3) We didn't open beer untill everything was triple checked. THere were a few more amusing moments, but I'm way to braindead after 9 hours in the garage to share them all now... THanks again guys, where else would on-line BBS, car guys, recent aquantences put 9 hours in to someone elses motor "just because." THANKS! ![]()
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Chris ---------------------------------------------- 1996 993 RS Replica 2023 KTM 890 Adventure R 1971 Norton 750 Commando Alcon Brake Kits |
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Author of "101 Projects"
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The Loctite 574 usually cures in about 45 minutes - hope you guys didn't take 9 hours to bolt the case once you put the halves together!
![]() -Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series • 101 Projects for Your Porsche 911 • How to Rebuild & Modify Porsche 911 Engines • 101 Projects for Your Porsche Boxster & Cayman • 101 Projects for Your Porsche 996 / 997 • SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Super Moderator
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Wayne,
I'm not THAT slow... We had the initial 50% torque completed in about 20 minutes and the final torque completed in 30 minutes. I'm pretty confident that it sealed well. We got a good consistent ooze-out from tightening the bolts around all the seams with no gaps...
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Chris ---------------------------------------------- 1996 993 RS Replica 2023 KTM 890 Adventure R 1971 Norton 750 Commando Alcon Brake Kits |
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Super Moderator
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Crank assembly
![]() That's 10+ hours of cleaning that case. You COULD eat off it. ![]() Factory approved engine case sling. ![]() A very expensive Christmas tree ![]() Flywheel seal ![]() The crank is IN! (and those nifty rod holders too. ![]() Factory cam chain device... ![]() Yours truly. Mr. Goodcheer! Notice the red Duct-tape "flags" where I wanted to make sure we didn't forget to torque something... ![]() We did it... ![]() It's Guiness time! ![]()
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Chris ---------------------------------------------- 1996 993 RS Replica 2023 KTM 890 Adventure R 1971 Norton 750 Commando Alcon Brake Kits |
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Schleprock
Join Date: Sep 2000
Location: Frankfort IL USA
Posts: 16,639
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What kinda flywheel you got there HotRod?
![]() Maybe you don't need to worry about that flywheel seal either. Looking at your picture, it looks to be at full depth?
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Kevin L '86 Carrera "Larry" |
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Super Moderator
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Hey kevin...
It's a modified stock flywheel actually... Just lightened "a bit" ![]() The seal was at full depth in the picture, but it pushed out a bit when we were sealing the case... ![]()
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Chris ---------------------------------------------- 1996 993 RS Replica 2023 KTM 890 Adventure R 1971 Norton 750 Commando Alcon Brake Kits |
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Author of "101 Projects"
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Good job cleaning the case!
-Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series • 101 Projects for Your Porsche 911 • How to Rebuild & Modify Porsche 911 Engines • 101 Projects for Your Porsche Boxster & Cayman • 101 Projects for Your Porsche 996 / 997 • SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Thanks Wayne. You were obviously very adamant about his in your book, so I cleaned it to the "white glove" point. Last thing I wanted was some stray material burning up a bearing or blocking a squirter.
I also used your rubber hose trick to help blow out the piston squirters, worked like a charm.
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Chris ---------------------------------------------- 1996 993 RS Replica 2023 KTM 890 Adventure R 1971 Norton 750 Commando Alcon Brake Kits |
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