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Custom-sized toothed pulleys?

I posted a couple days ago that I was going to modify one of my machines with a belt-drive.
I've started in on that, and found that I'll need a toothed timing pulley... I figured I would. But, it does work, even with the rough temporary setup pictured.

Anyone know some place that can make a custom-sized pulley? I'll need them for the spindle shafts. I'm tempted to have a friend CAD them and just 3D print them... The bore on each is a bit different. 24mm and 24.5mm it looks like. 5.08mm tooth pitch.




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Last edited by WolfeMacleod; 09-30-2015 at 07:07 PM..
Old 09-30-2015, 02:55 PM
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have you looked here? McMaster-Carr
Old 09-30-2015, 06:31 PM
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You can try Stock Drive Products too...they specialize in drive systems. You may need to have a shop bore out the pulleys to fit your specific shaft diameters, but that's a lot easier than making the entire pulley. Even if you had a pulley 3D printed, you'd have to make the bore undersize and then ream it to the exact diameter that's required. The bores would need to have only about .001" clearance (.025mm) for those diameter shafts...current 3D printing technology can't hold that kind of tolerance.

Small Mechanical Components: Precision Gears, Gear Assemblies, Timing Belts, Timing Belt Pulleys and Couplings - SDP/SI
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Last edited by rcooled; 09-30-2015 at 07:08 PM..
Old 09-30-2015, 06:46 PM
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Quote:
Originally Posted by VincentVega View Post
have you looked here? McMaster-Carr
Yeah, I haven't found anything close to what I'm looking for. Anything with a 24mm inner bore size has a huge outer diameter, which I don't need. I need something fairly low-profile.

Rcooled, I'll check SDP, thanks.
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'85 911. White - 53,000 miles bought 3-16-07. "Casper"
'88 924S. Blue - 120k miles bought with 105k miles.
'94 968 Coupe - White - 108,000 miles bought 9-28-17
'09 Cayman - Grey - bought 9-8-20
Old 09-30-2015, 07:00 PM
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Buy what you need and bore it out...or change the shaft size.
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Old 10-01-2015, 04:17 AM
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Kaman or applied industrial technologies can source it if exists, or have it made if it doesn't.

https://ec.kamandirect.com/us/index.jsp

Applied.com Industrial Supply, Industrial Bearings, Material Handling, Power Transmission, Fluid Power Products | Applied Industrial Technologies | Applied.com | Applied.com
Old 10-01-2015, 05:38 AM
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Found what I need, but we'll have to bore the center out to fit.

28xl037

http://www.amazon.com/Ametric%C2%AE-28XL037-Aluminum-Outside-Diameter/dp/B00D9ROUPC

I picked up two of them locally, albeit in steel. I would have preferred aluminum

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'85 911. White - 53,000 miles bought 3-16-07. "Casper"
'88 924S. Blue - 120k miles bought with 105k miles.
'94 968 Coupe - White - 108,000 miles bought 9-28-17
'09 Cayman - Grey - bought 9-8-20
Old 10-01-2015, 06:34 PM
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