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| Registered Join Date: Jul 2003 Location: Valencia Pa. 
					Posts: 8,860
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				Popping out a gas tank dent, any tricks ?
			 
			Finally grabbed up a dual sport .  Got an 1989  Yamaha xt 350 with a broken piston. Gonna be a little winter project for me . So, it has a steel tank ,and of course , there is a nice sized dent right in the side.    Any good tricks? The dent is in a place that I cannot really get good access from inside the tank, so I cannot really bang it out that way . I guess I can flush the life out of the tank and use a stud gun dent puller if I have to , but I would rather not . Fill with water and freeze? Suction cups ? I am sure I could google it , but you guys are more fun . 
				__________________ No left turn un stoned | ||
|  10-10-2016, 05:11 PM | 
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| G'day! | 
			Congrats on your new scooter, Fred! I wonder if it would make sense to buy a new tank...either used or after market? If yours could be fixed, someone here would know. Can you post a couple pics? 
				__________________ Old dog....new tricks..... | ||
|  10-10-2016, 05:30 PM | 
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| Registered Join Date: Mar 2003 
					Posts: 10,363
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			Drain all but a little gas from it, drop a match in ... 
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|  10-10-2016, 05:30 PM | 
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| Burn the fire. | 
			Get one of these! 
				__________________ [x] Working | [_] Broken: 2017 Victory Octane [x] Working | [_] Broken: 2005 Ram 1500 SLT w/5.7L Hemi "Drive it like you stole it." | ||
|  10-10-2016, 05:38 PM | 
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| Functionista Join Date: Jul 2011 Location: CO 
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			Seal it and use air was the old technique.....
		 
				__________________ Jeff 74 911, #3 I do not disbelieve in anything. I start from the premise that everything is true until proved false. Everything is possible. | ||
|  10-10-2016, 06:52 PM | 
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| Ubi bene ibi patria | 
			^^ Bloody scary - that technique - if you ask me. Make sure to take all the necessary precautions because the potential of bad $chitt happening with any pneumatic testing or process.  Cheers JB 
				__________________ “Two possibilities exist: either we are alone in the Universe or we are not - both are equally terrifying” ― Arthur C. Clarke "As soon as laws are necessary for men, they are no longer fit for freedom." - Pythagoras | ||
|  10-11-2016, 10:00 AM | 
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| Registered Join Date: Sep 2001 Location: Dismal Nitch, AZ 
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If you're referring to the T-Hotbox above,  I think it's done with heat.
		 
				__________________ Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View | ||
|  10-11-2016, 10:55 AM | 
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| Registered Join Date: Sep 2009 Location: North of You 
					Posts: 9,160
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It should be 99% water, 1% air...
		 
				__________________ "A machine you build yourself is a vote for a different way of life. There are things you have to earn with your hands." | ||
|  10-11-2016, 11:12 AM | 
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| Registered Join Date: Sep 2009 Location: North of You 
					Posts: 9,160
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			What about the hot glue packages? They are cheap on Amazon.
		 
				__________________ "A machine you build yourself is a vote for a different way of life. There are things you have to earn with your hands." | ||
|  10-11-2016, 11:13 AM | 
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| Registered Join Date: Nov 2006 Location: Fairport, NY 
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			I just did it this morning on a Unimog tank that was dented on the bottom pretty good, Just blocked off all the ports and put the air to it. Popped out all dents and looks as good as new!
		 
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|  10-11-2016, 11:14 AM | 
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| Registered Join Date: Sep 2001 Location: Dismal Nitch, AZ 
					Posts: 9,042
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Lots of YouTube vids showing success. I've got a slight tank dent in my '75 Yam. DT400 that I need to address. I may try this method first. 
				__________________ Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View | ||
|  10-11-2016, 01:12 PM | 
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| Registered Join Date: Jul 2005 Location: Seattle 
					Posts: 5,824
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			Depending on how big, where it is, and how badly the metal has stretched.... Heat with blowtorch. Good and hot. Ice water. Used to do with to remove dents from armor all the time. Of course, you'll have to repaint. Powerful suction cup maybe. I've managed to pull out a couple using one. 
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|  10-11-2016, 02:02 PM | 
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| Registered Join Date: May 2004 Location: Lake Cle Elum - Eastern WA. 
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I ruined a good tank once using air pressure....The bottom of both side bowed away from the frame.....Looked like the Droppy ears on an old Hound Dog...
		 
				__________________ Bob S. 73.5 911T 1969 911T Coo' pay (one owner) 1960 Mercedes 190SL 1962 XKE Roadster (sold) - 13 motorcycles | ||
|  10-11-2016, 03:35 PM | 
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| Registered Join Date: Apr 2007 Location: I live on the road, I just stay here sometimes... 
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			You don't need much pressure  Put a bit in and use a hammer to gently tap around the edges of the dent 
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|  10-11-2016, 04:04 PM | 
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| Cogito Ergo Sum | 
			Tim Hancock posted pics working out a dent one time.   Pm him!
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|  10-11-2016, 07:06 PM | 
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| Registered Join Date: Sep 2001 Location: Dismal Nitch, AZ 
					Posts: 9,042
				 | Quote: 
 
				__________________ Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View | ||
|  10-11-2016, 07:22 PM | 
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| You do not have permissi Join Date: Aug 2001 Location: midwest 
					Posts: 39,997
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			Use them all at once ?: -Metal straps or vice to contain and maintain everything. -Internal pressure. -External pull studs. -Heating everything with spot cooling center to quick shrink (nitrogen dry ice?). -Tapping edges (but metal is stretched and weak there). -Pushing from inside like PDR. | ||
|  10-11-2016, 07:23 PM | 
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