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-   -   The Beginning of another project - 911 SC NB RS (http://forums.pelicanparts.com/paint-bodywork-detailing-forum/707770-beginning-another-project-911-sc-nb-rs.html)

wachuko 11-07-2012 09:44 AM

Quote:

Originally Posted by kkinzli (Post 7072644)
This looks like an awesome project!

I take my hat off to you... nothing close to what you have done with yours :)

A few more from today. All glass comes out Saturday. I then remove the dash to recover in leather and get the instrument/ gauges off to have him paint the instrument panel the same color as the exterior:

http://i151.photobucket.com/albums/s...S/IMG_1854.jpg

http://i151.photobucket.com/albums/s...S/IMG_1853.jpg

http://i151.photobucket.com/albums/s...S/IMG_1856.jpg

http://i151.photobucket.com/albums/s...S/IMG_1855.jpg

http://i151.photobucket.com/albums/s...S/IMG_1852.jpg

http://i151.photobucket.com/albums/s...S/IMG_1857.jpg

http://i151.photobucket.com/albums/s...S/IMG_1858.jpg

wachuko 11-10-2012 04:36 PM

While Alejandro worked on fixing the rust in the lower part of the front fenders, I took out all the heater/blower parts and removed the dash and instrument cluster.

Before:

http://i151.photobucket.com/albums/s...0RS/Body-6.jpg

Work in progress:

http://i151.photobucket.com/albums/s...RS/Body-10.jpg

And my work... Easy to just remove stuff... the tricky part is to be able to put it all back together when the time comes :D

http://i151.photobucket.com/albums/s...0RS/Body-8.jpg

http://i151.photobucket.com/albums/s...0RS/Body-9.jpg

http://i151.photobucket.com/albums/s...0RS/Body-7.jpg

wachuko 11-11-2012 01:37 PM

Found a few photos of the color we want for the project:

http://i151.photobucket.com/albums/s...marineBlau.jpg

http://i151.photobucket.com/albums/s...d3fa67b1b3.jpg

What the tank will look like once it is done... TRE should be shipping the Center Fuel Fill kit any day now.

http://forums.rennlist.com/rennforum...1352091664.jpg

And the exhaust system I want to install... I can't use the new oil line that the car came with for this setup.

http://i151.photobucket.com/albums/s...1349807419.jpg

Part numbers for the oil lines needed:

911-107-739-10

http://i151.photobucket.com/albums/s...1110773910.jpg

and

911-107-729-10

http://i151.photobucket.com/albums/s...1110772910.jpg

wachuko 11-13-2012 05:29 PM

Center filled kit came in today!!

http://i151.photobucket.com/albums/s...S/DSC06739.jpg

And a few photos of the work on the front fenders... rusted areas cut, and new metal in place.

http://i151.photobucket.com/albums/s...S/Fender-3.jpg

http://i151.photobucket.com/albums/s...S/Fender-1.jpg

http://i151.photobucket.com/albums/s...S/Fender-2.jpg

wachuko 11-14-2012 12:01 PM

Rennline pedals are in!! Forgot to order the Throttle extensions, duh! I still want a few more items from them so those will come in the next package...

http://i151.photobucket.com/albums/s...linePedals.jpg

http://i151.photobucket.com/albums/s...0RS/Pedals.jpg

wachuko 11-18-2012 06:06 AM

Alejandro working on fixing the rusted areas...

http://i151.photobucket.com/albums/s...ustareas-1.jpg

http://i151.photobucket.com/albums/s...ustareas-4.jpg

http://i151.photobucket.com/albums/s...ustareas-5.jpg

http://i151.photobucket.com/albums/s...ustareas-6.jpg

http://i151.photobucket.com/albums/s...ustareas-3.jpg

Looks much better now...

http://i151.photobucket.com/albums/s...ustareas-7.jpg

The bottom of the passenger side door does not look that good... I ordered the following from our host to repair it:

http://i151.photobucket.com/albums/s...ustareas-2.jpg

SIC-531-012-10 - Door Skin Bottom 6-inch Repair Panel (Right), 911 (1965-89)
SIC-531-026-00 - Door Bottom Repair Panel (Right), 911 (1965-89)

mmari270 11-20-2012 08:01 PM

Damn Money Bags!!

wachuko 11-29-2012 06:11 AM

Repair panels for the passenger door arrived. Will take them Saturday to the shop.

http://i151.photobucket.com/albums/s...irpanels-1.jpg

http://i151.photobucket.com/albums/s...irpanels-2.jpg

saxen 11-29-2012 06:21 AM

more More MOre MORe MORE!!!!!!! keep up the great work, cant wait to see how this turns out

wachuko 11-29-2012 10:02 AM

Engine stand ready to so that I can split the engine from the transmission and mount it in the stand to have better access. Need to remove broken exhaust bolts, install new (older style) oil lines in preparation for the headers and exhaust.

http://i151.photobucket.com/albums/s...rPorsche-1.jpg

http://i151.photobucket.com/albums/s...rPorsche-2.jpg

wachuko 11-29-2012 10:22 AM

Quote:

Originally Posted by saxen (Post 7120742)
more More MOre MORe MORE!!!!!!! keep up the great work, cant wait to see how this turns out

You can't wait? Imagine me!!! :D I have all the parts ready to go! (well, still need to order the exhaust and the seats)

wachuko 12-05-2012 04:03 PM

Oh boy....:eek: I hope we get it right the first time...

Work has started on the install of the center filled setup...

http://i151.photobucket.com/albums/s...S/IMG_1932.jpg

wachuko 12-08-2012 01:55 PM

Car has the center fuel filler installed!! A few photos:

http://i151.photobucket.com/albums/s...3AB097DDEC.jpg

http://i151.photobucket.com/albums/s...3AAD5F6AA5.jpg

http://i151.photobucket.com/albums/s...3AB2E66EBF.jpg

http://i151.photobucket.com/albums/s...3AABEECF74.jpg

wachuko 12-10-2012 07:31 AM

That was the short update... here is the more detailed one...

First measured the center of the hood line... moved that to the tank and drilled the hole in the tank...

http://i151.photobucket.com/albums/s...S/IMG_1932.jpg

http://i151.photobucket.com/albums/s...dInstall-1.jpg

http://i151.photobucket.com/albums/s...dInstall-2.jpg

Then marked the hood ( for both of these steps, a plumb-bob came in handy). Alejandro cutting the hole in the hood:

http://i151.photobucket.com/albums/s...dInstall-3.jpg

http://i151.photobucket.com/albums/s...dInstall-5.jpg

http://i151.photobucket.com/albums/s...dInstall-6.jpg

Let's test height... remember to use the rubber gasket for the last test..

http://i151.photobucket.com/albums/s...dInstall-4.jpg

http://i151.photobucket.com/albums/s...dInstall-7.jpg

wachuko 12-10-2012 07:32 AM

Last few checks before welding in place:

http://i151.photobucket.com/albums/s...dInstall-8.jpg

Let's do this...

http://i151.photobucket.com/albums/s...Install-10.jpg

http://i151.photobucket.com/albums/s...Install-11.jpg

After bending the metal around where the fiber glass finishing ring goes... some epoxy to hold it in place...

http://i151.photobucket.com/albums/s...Install-12.jpg

http://i151.photobucket.com/albums/s...Install-13.jpg

saxen 12-10-2012 12:17 PM

looking good!!!!!

wachuko 12-12-2012 08:22 AM

Back to the project...

I wanted to break apart the transmission from the engine to mount the engine on a stand and be able to work with some broken exhaust bolts, get the oil lines back dated, and have it ready for when I get the exhaust system that I want. I also wanted to inspect the clutch's conditon.

Good news is that it was easy to take it apart. And from inspecting the clutch, fork, etc, everything seems to be new.

Thank you for those that responded on my previous thread on questions about how to take it apart.

First I needed to remove the two tensioning springs...

http://i151.photobucket.com/albums/s...S/Tranny-1.jpg

http://i151.photobucket.com/albums/s...S/Spring-2.jpg

http://i151.photobucket.com/albums/s...S/Tranny-9.jpg

Removed the starter, the nuts holding the case to the engine... put the transmission jack... and slide out the transmission. I am so happy that it did not give me a fight.

http://i151.photobucket.com/albums/s...S/Tranny-3.jpg

http://i151.photobucket.com/albums/s...S/Tranny-4.jpg

Clutch fork, gaskets, o-rings, all looks to be new...

http://i151.photobucket.com/albums/s...S/Tranny-5.jpg

http://i151.photobucket.com/albums/s...S/Tranny-6.jpg

Surface rust on the pressure plate...

http://i151.photobucket.com/albums/s...S/Tranny-7.jpg

And clutch disk also looks to be new...

http://i151.photobucket.com/albums/s...S/Tranny-8.jpg

Now I just need to move the engine to the stand so that I can work with removing the old exhaust and broken exhaust bolts.

Justin@Athens 12-12-2012 08:40 AM

Looks like a great build. You are making it all look so easy, and working so quick!

wachuko 12-13-2012 10:03 AM

Quote:

Originally Posted by Justin@Athens (Post 7145291)
Looks like a great build. You are making it all look so easy, and working so quick!

So far it has been going well... I would not say fast... wished the body and paint were done... But thank you for the kind words.

Moved engine from hydraulic table to the engine stand.

http://i151.photobucket.com/albums/s...einstand-1.jpg

http://i151.photobucket.com/albums/s...einstand-2.jpg

http://i151.photobucket.com/albums/s...einstand-3.jpg

Broken exhaust bolts/studs. Exhaust Stud Repair Tool ordered from Christian... looks like I will make good use of it...

http://i151.photobucket.com/albums/s...einstand-4.jpg

Lots of WD-40 and hoping these come out...

http://i151.photobucket.com/albums/s...einstand-5.jpg

wachuko 12-13-2012 10:24 AM

Oil line ordered (911-107-739-10-M127) :

http://i151.photobucket.com/albums/s...1110773910.jpg

Also ordered the Clutch Arm Helper Spring and Backlash Spring for when I install the transmission back to the engine. And I ordered the Expandable Oil Return Tube Kit in case I mess up the return tube next to the oil line...

Everything should be here next week.


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