Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
advise for ball stud disassembly

I need some advise for the removal of the ball stud from my struts. I have removed the wedge bolt. I have tried heat but still no luck. What about a pickle fork?

Thanks

David

Old 11-20-2018, 04:48 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Get off my lawn!
 
GH85Carrera's Avatar
 
Join Date: Nov 2007
Location: Oklahoma
Posts: 84,906
Garage
Go to Harbor Freight.

https://www.youtube.com/watch?v=ZcCfWmrVQfM

Get one of these. The are cheap. You will use it twice and put in the bottom of the drawer.

I tried my pickle fork, all it did was make noise. When my ball joint popped out it was with a BANG using this tool. Worth every penny.

My tool looks more like this one.

https://www.amazon.com/gp/product/B003YVWHOE/ref=s9_acsd_top_hd_bw_b13ucL_c_x_2_w?pf_rd_m=ATVPD KIKX0DER&pf_rd_s=merchandised-search-3&pf_rd_r=6F22DE3MPW2DAJT94EX7&pf_rd_r=6F22DE3MPW2DAJT94EX7&pf_rd_t=101&pf_rd_p=3b385c6d-5311-5075-bec2-4cfeeb7f6ba4&pf_rd_p=3b385c6d-5311-5075-bec2-4cfeeb7f6ba4&pf_rd_i=15708961
__________________
Glen
49 Year member of the Porsche Club of America
1985 911 Carrera; 2017 Macan
1986 El Camino with Fuel Injected 350 Crate Engine
My Motto: I will never be too old to have a happy childhood!

Last edited by GH85Carrera; 11-20-2018 at 06:02 AM..
Old 11-20-2018, 05:58 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Perpetual Reassembler
 
2jmotorsports's Avatar
 
Join Date: May 2010
Location: Orange County
Posts: 1,037
Garage
Totally relevant. A review of the GearWrench edition of that tool.

__________________
Jose - 1983 911SC Coupe
Instagram: @joe_engineer
911 D I Y Blog: joe-engineer d o t c o m
D I Y Vids: https://www.youtube.com/joeengineer
Old 11-20-2018, 07:07 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Get off my lawn!
 
GH85Carrera's Avatar
 
Join Date: Nov 2007
Location: Oklahoma
Posts: 84,906
Garage
My ball joint did not fly apart, but it made a real loud POP. Pickle fork and hammer did nothing. I even tried the pickle fork on my air hammer. Just lots of noise is all that happened. A friend brought over his Gear Wrench version, and in no time, they were apart. I bought one of my own the next day. I will admit, I am a tool junkie. I had to have one even though the ball joints were done.
__________________
Glen
49 Year member of the Porsche Club of America
1985 911 Carrera; 2017 Macan
1986 El Camino with Fuel Injected 350 Crate Engine
My Motto: I will never be too old to have a happy childhood!
Old 11-20-2018, 10:51 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
Thanks guys,

Glen in the video it shows the tool on a different style ball joint and they are essentially lifting the knuckle off the ball stud. I need to be between the strut and the "A" arm. Can the tool be configured differently?
Old 11-20-2018, 11:53 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
Jose do you have a larger photo of the gear wrench tool?

Thanks

David
Old 11-20-2018, 11:54 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Perpetual Reassembler
 
2jmotorsports's Avatar
 
Join Date: May 2010
Location: Orange County
Posts: 1,037
Garage
Thumbs up

From the Amazon link:



I love GearWrench stuff. Now im going to do my ball joints as well.
__________________
Jose - 1983 911SC Coupe
Instagram: @joe_engineer
911 D I Y Blog: joe-engineer d o t c o m
D I Y Vids: https://www.youtube.com/joeengineer
Old 11-20-2018, 12:55 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
OK maybe I'm a little slow today. This tool want to pinch, or push the top of the ball stud out of the control arm. We don't have access to the top of the ball stud. We need to pry the strut away from the control arm.
Old 11-20-2018, 01:00 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered
 
seafeye's Avatar
 
Join Date: May 2003
Location: N.C.
Posts: 1,473
Got mine at NAPA. Works for many years of Porsche.
__________________
What me speed?
Old 11-20-2018, 02:07 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Registered
 
seafeye's Avatar
 
Join Date: May 2003
Location: N.C.
Posts: 1,473
Or get two hammers and hit hard on either side of the round part where the ball joint goes through. It will pop out.
Don’t be afraid. Hit it hard.
__________________
What me speed?
Old 11-20-2018, 02:09 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #10 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
I see how it will work on the ball joint for the steering attachment but what about the strut attachment to the "A" arm?

Thanks

David
Old 11-20-2018, 03:40 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #11 (permalink)
Registered
 
seafeye's Avatar
 
Join Date: May 2003
Location: N.C.
Posts: 1,473
Ahhh. Ok. I’m not good at paying attention.

Try this:

https://www.pelicanparts.com/techarticles/911_914_strut_removal/911_914_strut_removal.htm
__________________
What me speed?
Old 11-20-2018, 04:07 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #12 (permalink)
Acquired Taste
 
juanbenae's Avatar
 
Join Date: Feb 2002
Location: Tuo*Co on CA108
Posts: 14,109
Garage
is the strut still on the car and the a-arm still attached to the ball joint?
__________________
78SC PRC Spec911 (sold 12/15) https://www.youtube.com/watch?v=f7I6HCCKrVQ
Now gone: 03 996TT/75 slicklid 3.oL carb'd hotrod
15 Rubicon JK/07.5 LMM Duramax 4x/86 Ski Nautique Correct Craft
Old 11-20-2018, 04:36 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #13 (permalink)
(man/dude)
 
Jonny042's Avatar
 
Join Date: Aug 2010
Location: Thunder Bay, ON
Posts: 5,473
Garage
I use a jack to lift the spindle/strut a bit, so there's some amount of force applied upwards helping to solve the problem. Otherwise the control arm is pressing upwards. You have to jack on the spindle or even the steering arm, not on the control arm.

Once that is accomplished a bit of prying usually does it, or a BFH and a scrap of 2x4 to pound downwards against the lower control arm.
__________________
Heavy Metal! Part Deux - The Carbon Copy
Project Heavy Metal https://tinyurl.com/57zwayzw (SOLD)
85 Coupe - The Rot Rod! AX beater
Quality Carbon Fiber Parts for Classic 911s: instagram.com/jonny_rotten_911
Old 11-20-2018, 05:16 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #14 (permalink)
Runnin on empty
 
acme911's Avatar
 
Join Date: Nov 2011
Location: Monterey, CA USA
Posts: 516
Garage
I use a jack on the spindle/strut as well. And then a pickle fork on an air hammer. Works everytime.
__________________
'74 911, Steel Wide Body Hotrod, 3.0, Jenvey ITB’s, AEM Infinity, KW V3's, Eibach Sways, JWest shifter and other stuff.
https://forums.pelicanparts.com/porsche-911-technical-forum/1006126-midi-modded-bumpers-led-headlight-manifold.html
Old 11-20-2018, 07:24 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #15 (permalink)
Senior Member
 
Superman's Avatar
 
Join Date: Feb 2000
Location: Lacey, WA. USA
Posts: 25,310
I used an air chisel to back off the castle nut, then put the struts on a vise. The ball joints needed to be replaced anyway, so I was not 'careful' in persuading them on the vise. I may have used the air chisel there too, but maybe something more like the prybar and long screwdriver pic above.

If you're going to take suspensions apart, do the smart thing and destroy the old ones and then use new ones. Ball joints, tie rod ends, et cetera. Then get it aligned and corner balanced, then forget about it for many years.
__________________
Man of Carbon Fiber (stronger than steel)

Mocha 1978 911SC. "Coco"
Old 11-20-2018, 08:46 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #16 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
All of the old stuff is coming off and will either be sold or scrapped. Off to the FLAPs to buy/borrow/rent a pickle fork

Thanks

David
Old 11-21-2018, 05:58 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #17 (permalink)
The 9 Store
 
Join Date: Dec 2009
Location: Wilmington, DE
Posts: 5,346
I hate the pickle fork. I'm ordering the separator tool on amazon right now. Thanks for the great tip.
__________________
All used parts sold as is.
Old 11-21-2018, 08:14 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #18 (permalink)
 
KTL KTL is offline
Schleprock
 
KTL's Avatar
 
Join Date: Sep 2000
Location: Frankfort IL USA
Posts: 16,639
Pickle fork sometimes works OK if you're not saving the ball joint. Because the wedge of the fork slides and pushes down on the boot and 90% of the time destroys it. Problem with most pickle forks is that the height/thickness of the wedge isn't big enough for our ball joints.

If you need to avoid damaging the ball joint (because let's say you're just removing the struts and the ball joints are known to still be good) then you can use two large pry bars against each other to lift up on the strut and push down on the A-arm to battle the resistance of the bushings in the A-arm. You're doing a reverse scissor type of levering with the two long pry bars.

seafeye is spot on with the striking approach when doing the tie rod ends. It sounds like a hack attempt but it's not. I've seen numerous pros do it and it works. The shock effect allows the energy stored in the pin-hole press fit to pop free when you strike it- HARD. Doesn't sound like it should work but it does. Don't be afraid to hit it very hard with your big Fuchs hammer (BFH).
__________________
Kevin L
'86 Carrera "Larry"
Old 11-21-2018, 08:31 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #19 (permalink)
Registered
 
Harpo's Avatar
 
Join Date: Aug 2011
Location: Royal Oak, Michigan
Posts: 2,850
Garage
Kevin was right the pickle fork is not thick enough. after borrowing two different pickle forks and neither worked I started applying heat. After a few heat cycles I was able to use the pickle for as leverage to separate the ball stud from the strut. Major PITA

Thanks again everyone

David

Old 11-23-2018, 11:48 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #20 (permalink)
Reply


 


All times are GMT -8. The time now is 07:20 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.