Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rating: Thread Rating: 2 votes, 1.00 average.
Author
Thread Post New Thread    Reply
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
3.2 will not crank

Hello:

The car was starting fine. Then one day, it would just not turn over. Along with a friend, we listened for noise from the solenoid and there was just a click.

Just put in the new starter and still will not turn over. The solenoid makes a noise, but that is it. Battery is also new.

Tomorrow, I'll check for 12 volts at the starter. I'll also check the yellow wire. What voltage should I see on that one?

Am I missing anything?

I tried searching, but was not successful. I always have trouble with the search feature for some odd reason.

I am so sorry if this is a subject that has been beaten to death.

Thanks so much.

__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 01-28-2019, 04:05 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
M491Cabriolet's Avatar
 
Join Date: Oct 2007
Location: East Coast USA - Tysons, VA
Posts: 1,232
I had a similar problem once and it drove me crazy. I did everything you are doing and all looked ok. Still no cranking from the starter. I tested the solenoid and found the starter to be fine. Finally, by pure luck, I randomly touched the 14 pin(?) connector near the cdi box and, voila, magic! So I unplugged it, blew it a kiss, plugged it back in and never heard from that gremlin again. I think it must have been corrosion in the plug. I hope your issue is as simple and cheap as mine was.
Old 01-28-2019, 05:33 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered
 
T77911S's Avatar
 
Join Date: Oct 2006
Location: MYR S.C.
Posts: 17,321
CLEAN the battery connections along with grounds.
battery to body and body to tranny grounds.

use a test light, not a MM.
first test the battery connection at the starter to get a reference for the brightness, then check the yellow wire when cranking.

if power to yellow wire is bad check it at the 14 pin connector at the relay panel
__________________
86 930 94kmiles [__] RUNNING:[__] NOT RUNNING: ____77 911S widebody: SOLD
88 BMW 325is 200K+ SOLD
03 BMW 330CI 220K:: [__] RUNNING: [__] NOT RUNNING:
01 suburban 330K:: [__] RUNNING: [__] NOT RUNNING:
RACE CAR:: sold
Old 01-29-2019, 02:42 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Join Date: Aug 2015
Posts: 2,752
Garage
This


Quote:
Originally Posted by m491cabriolet View Post
i had a similar problem once and it drove me crazy. I did everything you are doing and all looked ok. Still no cranking from the starter. I tested the solenoid and found the starter to be fine. Finally, by pure luck, i randomly touched the 14 pin(?) connector near the cdi box and, voila, magic! So i unplugged it, blew it a kiss, plugged it back in and never heard from that gremlin again. I think it must have been corrosion in the plug. I hope your issue is as simple and cheap as mine was.
Old 01-29-2019, 06:19 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Join Date: Oct 2001
Location: San Carlos, CA US
Posts: 5,520
Yup, there is corrosion at the 14 pin connector where the wires go to the solenoid
__________________
Porsche 2005 GT3, 2006 997S with bore-scoring
Exotic: Ferrari F360F1 TDF, Ferrari 328 GTS
Disposable Car: BMW 530xiT, 2008 Mini Cooper S
Two-wheel art: Ducati 907IE, Ducati 851
Old 01-29-2019, 06:29 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
I am heading out to the garage in a half hour. Thanks so much for the replies. I will report back any findings.
__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 01-29-2019, 06:33 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
Registered
 
Join Date: Mar 2015
Location: Central California (Sequoia Region PCA)
Posts: 82
Garage
"I always have trouble with the search feature for some odd reason."

Try this link to a search engine developed by someone else. Enter "3.2 no start" for numerous Pelican Forum links. I've found it very helpful.

Google Custom Search
Old 01-29-2019, 07:20 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Registered
 
al lkosmal's Avatar
 
Join Date: Jul 2001
Location: mt. vernon Wa. USA
Posts: 8,709
+1 regarding the grounding strap between the body and tranny........I've had this issue several times on several different 911s.

regards,
al
__________________
[B]Current projects: 69-911.5, Previous:73 911X (off to SanFrancisco/racing in Germany).77 911S (NY), 71E (France/Corsica), 66-912 ( France), 1970 914X (Wisconsin) 76 911S roller..off to Florida/Germany
RGruppe #669
http://www.x-faktory.com/
Old 01-29-2019, 07:38 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered
 
brshap's Avatar
 
Join Date: Aug 2016
Location: New York, NY
Posts: 480
Garage
Intermittent No Start
__________________
1984 Carrera 3.2 Targa
Old 01-29-2019, 10:00 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
New-ish 911SC Targa Owner
 
pampadori's Avatar
 
Join Date: Jun 2015
Location: Richmond VA
Posts: 1,361
Garage
Quote:
Originally Posted by al lkosmal View Post
+1 regarding the grounding strap between the body and tranny........I've had this issue several times on several different 911s.

regards,
al
That same ground strap caused my alternator to have zero impact on charging the battery. Battery kept draining after driving it but alternator tested fine on the bench. oil and corrosion caused the strap to have too much resistance.
such a simple part to fail so often.
__________________
'83 Targa 300k w/ freshened 3.0 with 930/52 case# 6770540 ARP and Raceware hardware - AEM Infinity 506, Triumph T595 ITBs, B&B headers, Dynomax muff, Fidanza FW, Alum PP-203whp
Old 01-29-2019, 10:26 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #10 (permalink)
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
So I went out and did some preliminary checks. At the starter, I get 12.7 volts where the black and red cables attach, which is exactly what I an getting at the battery (tested at terminals with a MM). Next, I checked voltage to the yellow wire. It showed almost nothing at rest, and then jumped to 12.7 when turning the ignition switch to Start.


So this tells me the yellow wire is fine, as is the connection from the battery. Could the new starter I bought be bad?


Thanks for bearing with me.
__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 01-29-2019, 11:00 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #11 (permalink)
Registered
 
Join Date: Mar 2002
Location: Philadelphia, PA
Posts: 12,616
Garage
12-volt test light..........

Quote:
Originally Posted by CCM911 View Post
So I went out and did some preliminary checks. At the starter, I get 12.7 volts where the black and red cables attach, which is exactly what I an getting at the battery (tested at terminals with a MM). Next, I checked voltage to the yellow wire. It showed almost nothing at rest, and then jumped to 12.7 when turning the ignition switch to Start.


So this tells me the yellow wire is fine, as is the connection from the battery. Could the new starter I bought be bad?


Thanks for bearing with me.

Chris,

Repeat your above tests using a 12-volt test light to the black and yellow wire terminals at the starter. Look closely at the intensity of the test light when you crank the ignition switch to START position. If you are getting strong light intensity from the TL during the tests and starter doing nothing, then time to get your starter unit bench tested.

Tony
Old 01-29-2019, 11:49 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #12 (permalink)
 
Registered
 
M491Cabriolet's Avatar
 
Join Date: Oct 2007
Location: East Coast USA - Tysons, VA
Posts: 1,232
Quote:
Originally Posted by gomezoneill View Post
This
Try unplugging the 14 in connector and lugging it back in. It’s not the voltage in the cable that is the problem, at least it wasn’t in my case. It may have been corrosion causing a disconnect.
Old 01-29-2019, 04:22 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #13 (permalink)
Registered
 
sugarwood's Avatar
 
Join Date: Apr 2014
Posts: 9,011
Garage
Quote:
Originally Posted by M491Cabriolet View Post
14 pin(?) connector near the cdi box .
Is the CDI box on SC only?
If so, OP has 3.2 Carrera
__________________
1986 Bosch Icon Wipers coupe.
Old 01-29-2019, 04:59 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #14 (permalink)
Registered
 
M491Cabriolet's Avatar
 
Join Date: Oct 2007
Location: East Coast USA - Tysons, VA
Posts: 1,232
Right you are!
Old 01-30-2019, 03:19 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #15 (permalink)
Registered
 
Join Date: Apr 2016
Location: south carolina
Posts: 557
Garage
Dme relay under the drivers seat?
Old 01-30-2019, 03:32 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #16 (permalink)
Registered
 
T77911S's Avatar
 
Join Date: Oct 2006
Location: MYR S.C.
Posts: 17,321
Quote:
Originally Posted by CCM911 View Post
So I went out and did some preliminary checks. At the starter, I get 12.7 volts where the black and red cables attach, which is exactly what I an getting at the battery (tested at terminals with a MM). Next, I checked voltage to the yellow wire. It showed almost nothing at rest, and then jumped to 12.7 when turning the ignition switch to Start.


So this tells me the yellow wire is fine, as is the connection from the battery. Could the new starter I bought be bad?


Thanks for bearing with me.
as I said and now tony has said, you CANT use a MM to do this!!

check the test light (TL) at the battery to get a reference for it brightness.
then check the battery cable at the starter.
then check the yellow wire with someone cranking, it needs to be as bright as it was with the battery test.
you could also check the battery connection with It on start.

I use to do auto electric work for a living and I am and electronics tech for the FAA.

the solenoid requires a lot of current to pull in. any resistance in the path drops the current available to do this.
a MM does not need current to measure 12v. so there may not be enough current to pull in the solenoid but enough for the MM to measure 12v.

if you have an aftermarket car alarm take a look at that wiring. they usually cut the yellow wire and wire in a relay. (NOT the way to do it). the crimps may be bad at the relay if you have an alarm.
__________________
86 930 94kmiles [__] RUNNING:[__] NOT RUNNING: ____77 911S widebody: SOLD
88 BMW 325is 200K+ SOLD
03 BMW 330CI 220K:: [__] RUNNING: [__] NOT RUNNING:
01 suburban 330K:: [__] RUNNING: [__] NOT RUNNING:
RACE CAR:: sold
Old 01-30-2019, 03:53 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #17 (permalink)
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
As soon as I can get an assistant, I will use my test light. I promise.

When my ECU went, my first order of business was to remove the Ungo box system from the car.

What and ordeal!

I will report back shortly.
__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 01-30-2019, 07:51 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #18 (permalink)
 
Registered
 
T77911S's Avatar
 
Join Date: Oct 2006
Location: MYR S.C.
Posts: 17,321
clean the grounds first
__________________
86 930 94kmiles [__] RUNNING:[__] NOT RUNNING: ____77 911S widebody: SOLD
88 BMW 325is 200K+ SOLD
03 BMW 330CI 220K:: [__] RUNNING: [__] NOT RUNNING:
01 suburban 330K:: [__] RUNNING: [__] NOT RUNNING:
RACE CAR:: sold
Old 01-30-2019, 10:13 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #19 (permalink)
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
Well, I popped off the starter and bench tested it. It works fine, so I put it back in.

As soon as I get an assistant, I'll use my test light down below.

When I removed the Ungo box, I had to solder the thick yellow wire from the ignition switch back together. I have an odd feeling that this could be the culprit. But I will first use a test lamp to see what is going on down below.

__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 01-30-2019, 01:36 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #20 (permalink)
Reply


 


All times are GMT -8. The time now is 02:58 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.