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Rubber boot in shift tunnel over transmission snout

I'm having trouble fitting the rubber boot in the shift tunnel. Problem is, with the narrow portion of the boot pulled over the transmission snout as far as it will go there is still app. 2" of boot protruding into the shift tunnel. It doesn't seem right.

It is making fitting of the bellows more difficult as I have to hold both the rubber boot and bellows in place while I tighten the hose clamp.

What am I doing wrong?

Thx

Old 01-21-2020, 12:41 PM
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I just performed this task. Was pretty tedious. Finally was able to get bellow boot over transmission boot then zip tied. Had to walk away a few times.
Old 01-21-2020, 12:54 PM
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Quote:
Originally Posted by 911 SLANT View Post
I just performed this task. Was pretty tedious. Finally was able to get bellow boot over transmission boot then zip tied. Had to walk away a few times.

Exactly. That can't be right. I went thru the same aggravation last year but since it was my first engine drop I didn't worry about it too much.

This year, however, I thought paid more attention to what I was doing and I'm in the same situation. Cutting the small end of the boot could work but I can't see that being kosher.
Old 01-21-2020, 01:10 PM
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Quote:
Originally Posted by hughc View Post
I'm having trouble fitting the rubber boot in the shift tunnel. Problem is, with the narrow portion of the boot pulled over the transmission snout as far as it will go there is still app. 2" of boot protruding into the shift tunnel. It doesn't seem right.

It is making fitting of the bellows more difficult as I have to hold both the rubber boot and bellows in place while I tighten the hose clamp.

What am I doing wrong?

Thx

Maybe I'm misunderstanding, but there are two boots. One boot is in the tunnel, small end forward over the shift joint, large end over flange inside tunnel. Second flange is outside the tunnel, small end over nose of tranny, large end over flange on inside of tunnel. (fixed that to "inside")

I deleted the inner boot and only use the outer...

HTH.
Matt
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Last edited by Solamar; 01-21-2020 at 03:22 PM..
Old 01-21-2020, 01:27 PM
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I have the trans boot large end coming threw hole and the lip sliding back over the inside flange, then the larger part of bellow boot slides over the trans boot on to same inside flange. Then I put a large zip tie. That 2in. Your talking about is taken up by running boot threw hole and using inside fange. You will see there a little rubber lip on the transmission boot. Slide that back over inside flange.

Last edited by 911 SLANT; 01-21-2020 at 01:50 PM..
Old 01-21-2020, 01:43 PM
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Quote:
Originally Posted by 911 SLANT View Post
I have the trans boot large end coming threw hole and the lip sliding back over the inside flange, then the larger part of bellow boot slides over the trans boot on to same inside flange. Then I put a large zip tie. That 2in. Your talking about is taken up by running boot threw hole and using inside fange. You will see there a little rubber lip on the transmission boot. Slide that back over inside flange.
I guess memory really is the first to go... I just installed my tranny last month!

The transmission side boot, small end over the tranny nose, large end into the tunnel, then folded back over the inner flange. I didnt use the inner boot.

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Old 01-21-2020, 02:07 PM
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That's a perfect shot of how it goes
Old 01-21-2020, 02:13 PM
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Originally Posted by 911 SLANT View Post
That's a perfect shot of how it goes
The bigger question is I want to know what prevents a mouse from coming threw hole where throttle rod goes threw.
Old 01-21-2020, 02:16 PM
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Quote:
Originally Posted by 911 SLANT View Post
The bigger question is I want to know what prevents a mouse from coming threw hole where throttle rod goes threw.
Theres a boot for that as well - PN 911 423 593 01
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Old 01-21-2020, 02:40 PM
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Thanks Solamar
Old 01-21-2020, 02:49 PM
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Quote:
Originally Posted by Solamar View Post
I guess memory really is the first to go... I just installed my tranny last month!

The transmission side boot, small end over the tranny nose, large end into the tunnel, then folded back over the inner flange. I didnt use the inner boot.


OK, if I can get the inner boot to fold over itself as shown in this photo I should be out of the woods.

Thanks guys...
Old 01-21-2020, 03:21 PM
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Should have the fold already on boot to go over flange.
Old 01-21-2020, 03:37 PM
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For ref -

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Old 01-21-2020, 03:45 PM
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Quote:
Originally Posted by 911 SLANT View Post
Should have the fold already on boot to go over flange.
Yes, I agree, as I have the fold you mentioned.

It's the fold inside the tunnel (shown in the photo)
that concerns me.

Does that fold get formed as the boot is pushed into the tunnel?
Old 01-22-2020, 06:00 AM
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Be careful, some boots expensive..

Be careful with the old boots, I just paid $58.00 for a tunnel speedometer cable boot, 2 inches long. I too was worried about that same little mouse.
46 years old and it crumbled when I touched it before the drop - I guess quality control at Porsche........

Now, more careful,
chris

Last edited by chrismorse; 01-22-2020 at 06:45 AM.. Reason: Forgot the mouse
Old 01-22-2020, 06:43 AM
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The wire to the left of the shaft in the picture has a boot as well, does anyone know the pn for this? Mine is disintegrated.
Thanks
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Old 01-25-2020, 11:42 AM
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Interesting. Mine had a rubber billows type seal on the outside of the tunnel. I'm guessing that was for 901 transmissions?
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Old 01-25-2020, 12:47 PM
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I'm about to start this job. Is it possible to push the boot into place from inside the car. Or do you need to work under the car to get the rear end of the boot onto the 915 ?
Old 04-18-2020, 10:51 AM
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Quote:
Originally Posted by KWIQSLVR View Post
The wire to the left of the shaft in the picture has a boot as well, does anyone know the pn for this? Mine is disintegrated.
Thanks
The wires on the left are impulse trigger wires from the transmission. The boot is integrated with the wire assembly. There is no just replacing the boot, you have to replace the entire wire trigger sender

https://www.pelicanparts.com/More_Info/91160620900M100.htm?pn=911-606-209-00-M100&bt=Y&fs=0&SVSVSI=801
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Old 04-19-2020, 02:11 PM
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Quote:
Originally Posted by archstanton View Post
I'm about to start this job. Is it possible to push the boot into place from inside the car. Or do you need to work under the car to get the rear end of the boot onto the 915 ?
Yes, you can work the boot from inside the car, but the shift coupler needs to be removed first. Use some dish soap or silicone lube on the boot and you should be fine.

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Old 04-19-2020, 02:23 PM
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