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Location: Sunny Phoenix, AZ
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Replacement ROLL PIN for pedal box rebuild?

Rebuilding my pedal box during the quarantine and have run into a problem. Everything was easy to disassemble, clean, repaint, etc. Reassembly with new bronze bushings was going very smoothly until it came time to insert the new roll pin. It seems impossible to get it started, almost like it is a size too large. Is this typical for this part? I've tried the normal drift and vise grip tricks. Any tips for inserting the replacement roll pin? Would placing it in the freezer for a few hours help?

Car is a 1971 911 T Targa.

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Brian Miller - Scottsdale, AZ
1971 Porsche 911 T Targa @targatuesday :: 2005 Ducati Monster S2R :: 2008 Porsche Cayman S
Old 03-27-2020, 03:12 PM
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I did mine a few years ago and it was quite tight and required substantial persuasion to seat it. But I don't recall problems getting it started. Freezer is worth a try, maybe even dry ice Good luck
Old 03-27-2020, 05:58 PM
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Grind a bit of a bevel on one end to help it get started.
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Old 03-27-2020, 06:36 PM
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Thanks for the suggestions
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Brian Miller - Scottsdale, AZ
1971 Porsche 911 T Targa @targatuesday :: 2005 Ducati Monster S2R :: 2008 Porsche Cayman S
Old 03-27-2020, 09:02 PM
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An air hammer with a flat tipped bit will get it in there.
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Old 03-27-2020, 09:20 PM
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Quote:
Originally Posted by john walker's workshop View Post
Grind a bit of a bevel on one end to help it get started.
John's right on this one... worked on the pedal cluster rebuild on my '70 VW.

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Old 03-28-2020, 06:03 AM
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