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Join Date: Apr 2019
Location: Jacksonville, FL
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Throttle Stuck and Have Question on Pedal Cluster
My throttle stuck today at about 80mph on my Sunday cruise. Was able to shutdown in time and saved it all. My pants were even clean ;-) The accelerator pedal was stuck down and with some jiggling, it came back up. Removed the carpet on the floorboard, thinking that might contribute to it, didn’t stick anymore and finished the cruise and came home.
Took it apart and what it looks like might be the case is part #17 in the diagram below is VERY loose and probably need the bushing(s) replaced. 1.) I am hoping that I DON’T need to remove the pedal cluster from the car to replace these bushings. Thoughts? I have a video showing the play when I move it but don’t know how to load? 2.) Also - I’ve been told that this pedal cluster is NOT from an 87 Targa - which is what I have. Anyone know if that is the case - what this might be from? ![]() ![]() ![]() ![]()
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Todd 1987 911 Carrera Targa |
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My clutch adjustment thread has led me to upload a whole bunch of videos to YouTube. It's very easy.
If you have a gmail account, you have a YouTube account. After you login, there is a "Create" button in the upper right. Click that, then click "Upload a video", then select the video from your computer. https://studio.youtube.com |
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Todd 1987 911 Carrera Targa |
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Quote:
![]() I suspect the bushing, part number 21, is what's worn based on that video. I have not rebuilt a pedal cluster though. |
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Yup.....needs a new bushing. Also needs to be bent back into shape so it hits the stop better.
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Pete 79 911SC RoW "Tornadoes come out of frikkin nowhere. One minute everything is all sunshine and puppies the next thing you know you've got flying cows".- Stomachmonkey |
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Under the radar
Join Date: May 2007
Location: Fortuna, CA. On the Lost Coast near the Emerald Triangle
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I had the same thing happen to my '71. Full throttle 65mph at an auto cross.
Did you know that with the front wheels turned full lock and hard on the brakes you can still accelerate in a straight line? Who knew. Turned off the key before plowing into the weeds, luckily. Squared off my front tires though. At any rate, yes that original plastic bush disintegrated. #18 in your diagram. Buy the bronze bushing set from our host, and rebuild your pedal cluster. I doubt you can get that throttle pivot off without removing the entire pedal assembly.
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Gordon ___________________________________ '71 911 Coupe 3,0L outlawed #56 PCA Redwood Region, GGR, NASA, Speed SF Trackrash's Garage :: My Garage |
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I had the exacts same issue with mine. At WOT the lock nut on the ball socket for the link running through the tunnel would shift over and just catch on the clutch arm. There are 2 small plastic bushings (number 18 in the parts diagram you posted above) in the pivot for that arm, which have probably crumbled and are allowing for all that play. They are easy very easy to replace. just pop the 2 ball sockets off and remove the clip at the right end of the pivot shaft and that arm should slide right off. Just clean it up and push the 2 new bushing in and then reassemble.
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What part are you referring to that needs to be straightened? Might make more sense when I remove it but would appreciate any guidance. Thanks.
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Todd 1987 911 Carrera Targa |
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Todd 1987 911 Carrera Targa |
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Thanks. So don’t need 19-21?
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Todd 1987 911 Carrera Targa |
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Correct, you don't need 19-21. No. 21 is circled
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So finally got all parts and replaced - pedals work great now. interestingly, the brass bushing ID was too small for the bolt that goes through that (schematic shows something other than bolt but mine had that). Tried to drill out and basically overheated and warped it so just decided to use the OEM plastic ones so I could get it driving again. Will probably be fine for another 20 years would assume. All other items were in great shape. Thanks for the help.
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Todd 1987 911 Carrera Targa |
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Accelerator
Last year I had an 88 that the pedal would hang up
The accelerator arm was hitting the bulkhead. I tried to move some metal to keep it from hitting to no avail. Wound up Realizing the plastic bushings were gone. Replaced the plastic with brass and problem solved Bruce ![]() ![]() ![]() |
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Todd 1987 911 Carrera Targa |
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My bushings crumbled also and I ordered the two bushings and the middle rubber piece (didn't see it when I took the current pieces out).
I struggled to put the rubber piece in the middle but finally got it in there and then put the two white pieces on either side...but then sliding that back in onto the pedal board is giving me grief. Do I need the rubber piece? any tips of reinstallation? ![]() ![]()
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1987 Porsche Carrera Coupe Last edited by Sajan; 12-29-2023 at 01:35 PM.. |
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'87 Targa
Join Date: Oct 2003
Location: SanFrancisco Peninsula
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I just rebuild my cluster a month ago. That rubber piece (item-21) is just the bump stop. Like a fat rubber band on the metal stop in your top picture.
On the shaft are just the 2 flanged plastic pieces that insert from either side. Nothing in between. |
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The diagram was throwing me off. I had put the rubber piece inside the black lever but that was not right. With just the bushings, the lever slid in easily! Getting that c-clip/washer is no easy task if you have large hands like me. Lot of sharp edges nearby also.
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1987 Porsche Carrera Coupe |
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If the arm gets bent with worn bushings it can also hit the bulkhead. This happened to me once, so I rebuilt the cluster and shaved back some of the metal from the bulkhead area.
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Grappler Know Gi / No Gi 1976 RSR Backdate (Turbo 3.2) |
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1987 Porsche Carrera Coupe |
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This same thing happened to me…and almost Sht my pants too.
I was heading back from a C&C in Malibu with my 10 year old son… mashed it coming into Tunnel 2 on Kanan Road and the pedal got stuck….. I was able to shut off the car, pop it into neutral and get over to a safe spot on the side of the road to get it fixed. If that had happened to me out on a smaller canyon road, or worse yet coming into a tight turn, it would have been a disaster. This situation really made me think…. Anyway, glad you weren’t hurt. This thread should be a sticky on the page so newer owners have awareness of this potential hazard. I wasn’t aware that so many others have had this happen to them as well.
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‘84 Carrera, heavily modded Please follow me @chopped_up_fitness |
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