Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Throttle Stuck and Have Question on Pedal Cluster

My throttle stuck today at about 80mph on my Sunday cruise. Was able to shutdown in time and saved it all. My pants were even clean ;-) The accelerator pedal was stuck down and with some jiggling, it came back up. Removed the carpet on the floorboard, thinking that might contribute to it, didn’t stick anymore and finished the cruise and came home.

Took it apart and what it looks like might be the case is part #17 in the diagram below is VERY loose and probably need the bushing(s) replaced.

1.) I am hoping that I DON’T need to remove the pedal cluster from the car to replace these bushings. Thoughts? I have a video showing the play when I move it but don’t know how to load?

2.) Also - I’ve been told that this pedal cluster is NOT from an 87 Targa - which is what I have. Anyone know if that is the case - what this might be from?





__________________
Todd
1987 911 Carrera Targa
Old 04-26-2020, 05:38 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
Join Date: Oct 2018
Posts: 1,010
My clutch adjustment thread has led me to upload a whole bunch of videos to YouTube. It's very easy.

If you have a gmail account, you have a YouTube account.

After you login, there is a "Create" button in the upper right. Click that, then click "Upload a video", then select the video from your computer.

https://studio.youtube.com
Old 04-26-2020, 06:58 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Uploaded a video of it moving if this helps.

https://youtu.be/RTJgIGaRObs
__________________
Todd
1987 911 Carrera Targa
Old 04-27-2020, 06:46 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Join Date: Oct 2018
Posts: 1,010
Quote:
Originally Posted by speedracer92 View Post
Uploaded a video of it moving if this helps.

https://youtu.be/RTJgIGaRObs
I went to check that area on my car, only to realize I re-installed the pedal board last night.

I suspect the bushing, part number 21, is what's worn based on that video. I have not rebuilt a pedal cluster though.
Old 04-27-2020, 06:59 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
pete3799's Avatar
 
Join Date: Nov 2008
Location: Vermont
Posts: 7,431
Garage
Yup.....needs a new bushing. Also needs to be bent back into shape so it hits the stop better.
__________________
Pete
79 911SC RoW
"Tornadoes come out of frikkin nowhere. One minute everything is all sunshine and puppies the next thing you know you've got flying cows".- Stomachmonkey
Old 04-27-2020, 07:01 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Under the radar
 
Trackrash's Avatar
 
Join Date: May 2007
Location: Fortuna, CA. On the Lost Coast near the Emerald Triangle
Posts: 7,129
Garage
I had the same thing happen to my '71. Full throttle 65mph at an auto cross.

Did you know that with the front wheels turned full lock and hard on the brakes you can still accelerate in a straight line? Who knew. Turned off the key before plowing into the weeds, luckily. Squared off my front tires though.

At any rate, yes that original plastic bush disintegrated. #18 in your diagram.

Buy the bronze bushing set from our host, and rebuild your pedal cluster. I doubt you can get that throttle pivot off without removing the entire pedal assembly.
__________________
Gordon
___________________________________
'71 911 Coupe 3,0L outlawed
#56 PCA Redwood Region, GGR, NASA, Speed SF
Trackrash's Garage :: My Garage
Old 04-27-2020, 07:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Registered
 
Join Date: May 2008
Location: Grapevine, TX
Posts: 1,092
I had the exacts same issue with mine. At WOT the lock nut on the ball socket for the link running through the tunnel would shift over and just catch on the clutch arm. There are 2 small plastic bushings (number 18 in the parts diagram you posted above) in the pivot for that arm, which have probably crumbled and are allowing for all that play. They are easy very easy to replace. just pop the 2 ball sockets off and remove the clip at the right end of the pivot shaft and that arm should slide right off. Just clean it up and push the 2 new bushing in and then reassemble.
Old 04-27-2020, 07:25 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Quote:
Originally Posted by pete3799 View Post
Yup.....needs a new bushing. Also needs to be bent back into shape so it hits the stop better.

What part are you referring to that needs to be straightened? Might make more sense when I remove it but would appreciate any guidance. Thanks.
__________________
Todd
1987 911 Carrera Targa
Old 04-27-2020, 08:12 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Quote:
Originally Posted by Trackrash View Post
Did you know that with the front wheels turned full lock and hard on the brakes you can still accelerate in a straight line? Who knew. Turned off the key before plowing into the weeds, luckily. Squared off my front tires though.

At any rate, yes that original plastic bush disintegrated. #18 in your diagram.

Buy the bronze bushing set from our host, and rebuild your pedal cluster. I doubt you can get that throttle pivot off without removing the entire pedal assembly.
Thanks. Yes, I did go straight. Worse for me was when I turned the key off and locked the wheel then I couldn’t turn like I needed to...Will look a getting the bronze bushings.
__________________
Todd
1987 911 Carrera Targa
Old 04-27-2020, 08:14 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Quote:
Originally Posted by 76FJ55 View Post
I had the exacts same issue with mine. At WOT the lock nut on the ball socket for the link running through the tunnel would shift over and just catch on the clutch arm. There are 2 small plastic bushings (number 18 in the parts diagram you posted above) in the pivot for that arm, which have probably crumbled and are allowing for all that play. They are easy very easy to replace. just pop the 2 ball sockets off and remove the clip at the right end of the pivot shaft and that arm should slide right off. Just clean it up and push the 2 new bushing in and then reassemble.

Thanks. So don’t need 19-21?
__________________
Todd
1987 911 Carrera Targa
Old 04-27-2020, 08:15 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #10 (permalink)
Registered
 
Pedro '84 Coupe's Avatar
 
Join Date: May 2017
Location: Louisiana
Posts: 969
Garage
Correct, you don't need 19-21. No. 21 is circled

__________________
2000 Boxster S and 2016 Audi A6
Old 04-27-2020, 08:42 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #11 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
So finally got all parts and replaced - pedals work great now. interestingly, the brass bushing ID was too small for the bolt that goes through that (schematic shows something other than bolt but mine had that). Tried to drill out and basically overheated and warped it so just decided to use the OEM plastic ones so I could get it driving again. Will probably be fine for another 20 years would assume. All other items were in great shape. Thanks for the help.
__________________
Todd
1987 911 Carrera Targa
Old 05-24-2020, 10:56 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #12 (permalink)
 
Registered
 
Join Date: Oct 2008
Location: Nash County, NC.
Posts: 8,467
Accelerator

Last year I had an 88 that the pedal would hang up
The accelerator arm was hitting the bulkhead. I tried to move some metal to keep it from hitting to no avail.
Wound up Realizing the plastic bushings were gone. Replaced the plastic with brass and problem solved
Bruce



Old 05-24-2020, 02:28 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #13 (permalink)
Registered
 
speedracer92's Avatar
 
Join Date: Apr 2019
Location: Jacksonville, FL
Posts: 320
Quote:
Originally Posted by Flat6pac View Post
Last year I had an 88 that the pedal would hang up
The accelerator arm was hitting the bulkhead. I tried to move some metal to keep it from hitting to no avail.
Wound up Realizing the plastic bushings were gone. Replaced the plastic with brass and problem solved
Bruce
Weird for me is that the brass bushings didn’t fit at all. Don’t understand why but plastic will work enough and i can let one of my kids figure it out again in 15 years when they get the car (or something like that).
__________________
Todd
1987 911 Carrera Targa
Old 06-16-2020, 04:42 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #14 (permalink)
Registered
 
Join Date: Jan 2020
Location: Houston, Texas
Posts: 177
Garage
My bushings crumbled also and I ordered the two bushings and the middle rubber piece (didn't see it when I took the current pieces out).

I struggled to put the rubber piece in the middle but finally got it in there and then put the two white pieces on either side...but then sliding that back in onto the pedal board is giving me grief.

Do I need the rubber piece? any tips of reinstallation?


__________________
1987 Porsche Carrera Coupe

Last edited by Sajan; 12-29-2023 at 01:35 PM..
Old 12-28-2023, 12:03 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #15 (permalink)
'87 Targa
 
Join Date: Oct 2003
Location: SanFrancisco Peninsula
Posts: 258
I just rebuild my cluster a month ago. That rubber piece (item-21) is just the bump stop. Like a fat rubber band on the metal stop in your top picture.
On the shaft are just the 2 flanged plastic pieces that insert from either side. Nothing in between.
Old 12-28-2023, 12:29 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #16 (permalink)
Registered
 
Join Date: Jan 2020
Location: Houston, Texas
Posts: 177
Garage
Quote:
Originally Posted by WMichelsen View Post
I just rebuild my cluster a month ago. That rubber piece (item-21) is just the bump stop. Like a fat rubber band on the metal stop in your top picture.
On the shaft are just the 2 flanged plastic pieces that insert from either side. Nothing in between.
Thank you!!!!

The diagram was throwing me off. I had put the rubber piece inside the black lever but that was not right.

With just the bushings, the lever slid in easily!
Getting that c-clip/washer is no easy task if you have large hands like me. Lot of sharp edges nearby also.
__________________
1987 Porsche Carrera Coupe
Old 12-28-2023, 02:04 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #17 (permalink)
Grappler
 
Rodsrsr's Avatar
 
Join Date: Jul 2006
Location: Nor Cal
Posts: 5,831
Garage
If the arm gets bent with worn bushings it can also hit the bulkhead. This happened to me once, so I rebuilt the cluster and shaved back some of the metal from the bulkhead area.
__________________
Grappler
Know Gi / No Gi

1976 RSR Backdate (Turbo 3.2)
Old 12-29-2023, 08:27 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #18 (permalink)
Registered
 
Join Date: Jan 2020
Location: Houston, Texas
Posts: 177
Garage
Quote:
Originally Posted by Rodsrsr View Post
If the arm gets bent with worn bushings it can also hit the bulkhead. This happened to me once, so I rebuilt the cluster and shaved back some of the metal from the bulkhead area.
Even just the bushings being cracked/loose can cause it to get stuck. That's what happened to me. Crazy how little clearance they gave for a mechanism like that.
__________________
1987 Porsche Carrera Coupe
Old 12-29-2023, 01:34 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #19 (permalink)
Registered
 
SoCalSK8r's Avatar
 
Join Date: Feb 2012
Location: Ventura County, CA
Posts: 874
This same thing happened to me…and almost Sht my pants too.
I was heading back from a C&C in Malibu with my 10 year old son… mashed it coming into Tunnel 2 on Kanan Road and the pedal got stuck….. I was able to shut off the car, pop it into neutral and get over to a safe spot on the side of the road to get it fixed.

If that had happened to me out on a smaller canyon road, or worse yet coming into a tight turn, it would have been a disaster. This situation really made me think….

Anyway, glad you weren’t hurt. This thread should be a sticky on the page so newer owners have awareness of this potential hazard. I wasn’t aware that so many others have had this happen to them as well.

__________________
‘84 Carrera, heavily modded
Please follow me @chopped_up_fitness
Old 12-31-2023, 06:57 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #20 (permalink)
Reply

Thread Tools
Rate This Thread
Rate This Thread:

 


All times are GMT -8. The time now is 01:09 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.