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Join Date: Apr 2002
Location: Omaha, NE
Posts: 3,518
How can I reach these 993 header nuts (on 964 case)

Im trying to remove my 993 headers to replace them with a set I purchased from William Knight. The hole on the 993 header to reach the barrel nut does not line up with the stud and is completely behind the header and I have no idea how to reach it or how my mechanic installed it. I cant even see the nut so there may not be one there. I'd appreciate any suggestions.

Here are pics for reference:



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1980 911SC Targa 3.6L
Old 04-23-2021, 10:26 AM
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Location: Miami
Posts: 961
The nuts seem to be copper which is good news. Otherwise, you may have the whole rusted nut/stud issues. I would use a ratchet with various extensions and a swivel joint.
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1979 SC, Slant nose wide-body cab conversion. AEM Infinity EFI, COP, supercharged!
Old 04-23-2021, 10:45 AM
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Join Date: Dec 2009
Location: Charlotte, NC
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If you can't reach it with the combo mentioned above, it is special wrench time! Take a piece of stiff wire and bend it in the general direction(s) of what you would need to reach the nut and make a least (hopefully) 1/4 turns. Go buy a cheap box end wrench in the size you need. Clamp it in a vise an throw some heat and a hammer to it to match the wire. Been there, done that on several occasions with my build.

Good luck!
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Old 04-23-2021, 04:33 PM
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JSA thank you for the idea I did exactly what you suggested with my torch, a vise and a large hammer and fabricated a wrench that would fit. Quarter turns at most finally got the last nut off! Thank you very much!

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1980 911SC Targa 3.6L
Old 04-26-2021, 09:53 AM
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