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-   -   My 911 SC Engine Rebuild Thread (http://forums.pelicanparts.com/porsche-911-technical-forum/1179349-my-911-sc-engine-rebuild-thread.html)

OsoMoore 07-04-2025 05:45 AM

Now to start pulling off the exhaust. Found some interesting things.

The joint between the heat exchanger and the crossing exhaust pipe on the 4-5-6 side was full of oil. Probably half a cup came out when I opened that part up. Note that my destroyed valve was 3.

Taking off the heat exchangers wasn't as tricky as I feared. The inner bolts on the exchangers were actually just stacked with washers, maybe as a stand-off? Not sure how that worked. But that meant I just had the 8mm studs and then 3 nuts per side.

4-5-6 side was pretty oily, especially at 6.

http://forums.pelicanparts.com/uploa...1751636537.jpg

1-2-3 was not as oily. Here's a video of her as she stands now. (May take a minute to be available).

https://youtu.be/6zh79LVmjPE

OsoMoore 07-04-2025 03:05 PM

Video of the from the top. Three is the boomed cylinder.

<iframe width="560" height="315" src="https://www.youtube.com/embed/D9G9zfOnCsM" frameborder="0" allowfullscreen></iframe>

Video from the bottom.

<iframe width="560" height="315" src="https://www.youtube.com/embed/HEfylfChkLI" frameborder="0" allowfullscreen></iframe>

OsoMoore 07-04-2025 07:18 PM

Obviously I want to know why this happened.
Is there anything I should note, record, or measure as I take things apart to help me identify the cause? I'm trying to take a lot of photos and some good videos, but I don't know what to look for besides "the broken parts" and "lots of oil/dirt" where it shouldn't be.

PeteKz 07-04-2025 11:10 PM

Take pictures as you disassemble it. The valve guide is gone, so I would want to know where that went.

ant7 07-05-2025 04:29 AM

:)
Quote:

Originally Posted by ant7 (Post 12487166)
Lots of help available here when your ready to pull it apart, just take your time, and inspect everything methodically as your removing it, label things your not sure about, and take plenty of picks as you go along for your own reference, they will come in handy when asking questions, and help with re-assembly etc.
Good luck with it :)
Ant.


snbush67 07-05-2025 05:42 AM

Good work, Opening the chain box covers should be enlightening. I noticed in the video the sump cover is on, did you take it off to drain the oil and then put it back on ?

OsoMoore 07-05-2025 06:15 AM

Quote:

Originally Posted by snbush67 (Post 12492797)
Good work, Opening the chain box covers should be enlightening. I noticed in the video the sump cover is on, did you take it off to drain the oil and then put it back on ?

I did not take it off yet. Should I do that now?

Cam housing covers are now off. I need to identify the correct Porsche Tool(s) to remove my camshafts. I took some careful pictures, so that should help me identify the right ones.

Then while I'm waiting for the special tool, I can clean things up.

http://forums.pelicanparts.com/uploa...1751724891.jpg
http://forums.pelicanparts.com/uploa...1751724891.jpg
http://forums.pelicanparts.com/uploa...1751724891.jpg

Dpmulvan 07-05-2025 07:52 AM

Quote:

Originally Posted by OsoMoore (Post 12492702)
Obviously I want to know why this happened.
Is there anything I should note, record, or measure as I take things apart to help me identify the cause? I'm trying to take a lot of photos and some good videos, but I don't know what to look for besides "the broken parts" and "lots of oil/dirt" where it shouldn't be.

Start by Tearing it down to the case, pull all the oil plugs and piston squirters. This thread should be over in the engine forum.

OsoMoore 07-05-2025 08:37 AM

Quote:

Originally Posted by Dpmulvan (Post 12492878)
Start by Tearing it down to the case, pull all the oil plugs and piston squirters. This thread should be over in the engine forum.

Aha, engine forum! I didn't even think of the fact that there's a rebuild-focused subforum. Here's a new thread - I'll make future updates over there.

Engine Rebuild Subforum Thread

mikedsilva 07-06-2025 04:20 AM

Quote:

Originally Posted by 911 Rod (Post 12487358)
You really need the proper yoke. I like the heavy duty stand for stability and you can put a tray under it.http://forums.pelicanparts.com/uploa...1750872858.JPG

hi Rod
i know this is off topic, but how loud is that exhaust setup your're running?

911 Rod 07-06-2025 05:40 AM

Hi Mike. Pretty loud WOT. Burbles a bit at idle. I can drive it under the noise radar, but when I’m on it you notice me. Lots of compliments at the track on how nice it sounds especially when bouncing off a wall.

OsoMoore 07-07-2025 05:55 AM

Big surprise in the engine teardown thread - the camshaft bolt was loose! Going to see where this leads...

https://forums.pelicanparts.com/911-engine-rebuilding-forum/1179839-1979-sc-chewed-valve-total-rebuild-2.html#post12493691

OsoMoore 07-08-2025 11:26 AM

I think I may have located the instigating failure. The rocker shaft on the valve rocker that failed was far far out of alignment.
https://forums.pelicanparts.com/911-engine-rebuilding-forum/1179839-1979-sc-chewed-valve-total-rebuild-3.html#post12494493

mikedsilva 07-08-2025 03:41 PM

Quote:

Originally Posted by 911 Rod (Post 12493326)
Hi Mike. Pretty loud WOT. Burbles a bit at idle. I can drive it under the noise radar, but when I’m on it you notice me. Lots of compliments at the track on how nice it sounds especially when bouncing off a wall.

Thanks for that.
I must be getting old... looking for something quieter these days :)


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