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Join Date: Feb 2001
Location: South of the Mason-Dixon Line
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Any Secrets to Replacing a Headlight Switch?

I am going to replace my headlight switch in my 1973.5T and I noted the knob screws off, but I would have to configure some type of tool to remove that two holed retention piece.

The old switch looks like it will drop with wires attached for a re-fit with the new unit, although I have to lower my knee level A/C vent unit for better access.

Any recommendations, procedure(s) or cautions anyone can pass on who have done the same light switch R&R?

Thanks

Bob
1973.5T

Old 03-28-2005, 11:03 AM
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john walker's workshop's Avatar
 
Join Date: Mar 2001
Location: Marysville Wa.
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small needle nose pliers work for the retainer. otherwise, just swap one wire at a time. too bad about the a/c vent box blocking the view.
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Old 03-28-2005, 12:02 PM
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Thanks John.
I was thinking of fabricating something out of fork for the retainer piece, but I will try first with the needle nose. The knee level AC vent unit has on many occasions been a pain in the butt for accessing stuff under the dash.

Regards
Bob
Old 03-28-2005, 12:54 PM
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Join Date: May 2004
Location: Lake Cle Elum - Eastern WA.
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I use the 45 degree angle tips for my "circlip" pliers.....
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Bob S.
73.5 911T
1969 911T Coo' pay (one owner)
1960 Mercedes 190SL
1962 XKE Roadster (sold) - 13 motorcycles
Old 03-28-2005, 01:40 PM
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Quote:
Originally posted by LakeCleElum
I use the 45 degree angle tips for my "circlip" pliers.....
That's what I tried to do, but for some reason that retaining nut would not come off. John Walker graciously sent me a replacement after I used my Dremel to uh, er, persuade the retaining nut to part company with the switch.

The real trick, as John said, is to replace the wires one at a time. There are a bunch of 'em on that switch, and it's really easy to get them mixed up. Not a difficult job, but one that takes patience.

Good luck!
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Old 03-28-2005, 01:48 PM
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Join Date: May 2004
Location: Lake Cle Elum - Eastern WA.
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Don't feel bad, if I recall, mine was kinda stuck to the dash vinyl and took a little wack to get it started.....

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Bob S.
73.5 911T
1969 911T Coo' pay (one owner)
1960 Mercedes 190SL
1962 XKE Roadster (sold) - 13 motorcycles
Old 03-28-2005, 01:54 PM
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