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Registered
Join Date: Sep 2007
Location: Wheaton, IL (Chicago 'burbs)
Posts: 3,141
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Clunk in front end at the track, any ideas?
Need to tear into the front end in greater depth, but here's what I'm experiencing:
On the track, once up to speed when I turn into a corner, I get a clunk. Just once, can hear it and feel it in the steering wheel. Won't do it again until I lay into the next corner in the opposite direction. Then same symptom. Never straight line, or on bumps. Never 2 consecutive lefts or rights. Car specs: 86 911 ER polybronze on the a-arms ER upper strut bearings Ball joints and turbo tie rods Bilstein inserts in Boge struts, valved to match 23/31 torsion bars Tarett sway bar, nut plates welded in. 16x8 951 offset Fuchs with 225/50 RA1 All of the above new and installed over the winter, ran 11 track days with absolutely no issues. On the 12th day at Mid-Ohio, the clunk hit me so I parked the car on the trailer for the balance of the day. Nothing was changed before the run session when the cluck appeared. Car still appeared to handle fine, though I wasn't going to take any chances. I have checked and rechecked every nut and bolt on the front suspension and nothing was loose. Ball joints have no movement. Wheel bearings are fine. Strut collar nuts are tight. My thought is something is shifting, but it requires some reasonable force to cause it to happen. Then doesn't shift again until I turn in the opposite direction. So I'll start by pulling the struts out to see if the right front is bad, and check the right upper strut mount bearing. (I had a heck of time getting that one tight when I installed it.) Then the polybronze to make sure nothing has come apart. But at them moment it's all trial and error. So I would welcome any thoughts y'all would have for me as I dive back into it. The silver lining in all this? I'm using this as an excuse to buy a lift to make it easier to get under the car.
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Ed '86 911 Coupe (endless 3.6 transplant finally done!) '14 Jeep Grand Cherokee 3.0 Turbodiesel (yes they make one) '97 BMW 528i (the sensible car, bought new) '12 Vintage/Millenium 23' v-nose enclosed trailer |
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86 Carrera Coupe
Join Date: Apr 2008
Location: Holyoke, Massachusetts (western end of state)
Posts: 425
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Maybe steering rack?
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"O"man(are we in trouble)
Join Date: Nov 2005
Location: On the edge
Posts: 16,452
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perhaps a broken drop link on the sway bar??
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Registered
Join Date: Sep 2007
Location: Wheaton, IL (Chicago 'burbs)
Posts: 3,141
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Steering rack is tight, doesn't appear to be any slop in the end bushings, and all the universals in the steering column look OK.
Drop links are fine, pulled them off to check them. Sway bar has no excess side to side movement. Even thought maybe the pivot brackets broke through the fender sheet metal, but all is good there too.
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Ed '86 911 Coupe (endless 3.6 transplant finally done!) '14 Jeep Grand Cherokee 3.0 Turbodiesel (yes they make one) '97 BMW 528i (the sensible car, bought new) '12 Vintage/Millenium 23' v-nose enclosed trailer |
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Registered
Join Date: Mar 2006
Location: louisville
Posts: 1,317
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Make sure nothing is loose rolling around in the trunk.
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Tony Proasi 1969S 1957 VW Pickup |
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Moderator
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something in the sway bar? links, bushes?
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Bill Verburg '76 Carrera 3.6RS(nee C3/hotrod), '95 993RS/CS(clone) | Pelican Home |Rennlist Wheels |Rennlist Brakes | |
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Registered
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Wheel bearing(s) going bad?
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Registered
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Even though you can feel it in the steering and it sounds like it's up front be sure to check everything out back also. CV joints, trailing arm bushings, bearings, etc...
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Gary R. |
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Czar of C.R.A.P.
Join Date: Jul 2003
Posts: 2,323
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I had a broken strut insert on the front that was very difficult to find. The inside of the insert was broken at the very bottom. Only way to find that one is to take the strut loose and see if there side to side movement in the shaft. May not do it fully extended so have to compress the shock just a bit and then check. Pain in the a** but if all else checks out OK it might be worth a look.
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66 912 Coupe 84 Carrera Cab Hardtop HC3.4 Hyper Carrera 2005 Dodge Magnum 5.7 HEMI Cabriolet Racing And Performance C.R.A.P. Gruppe #1 Put on some C.R.A.P. and drive.... |
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Registered
Join Date: Sep 1999
Location: San Diego
Posts: 3,841
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how about the needle bearings might be blown out on the steering column bushing up in the front trunk (above the gas tank).
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Remember our friends: Warren, Ron, Grady, and Steve. 76 912E RS (i.e. "Real Slow"); 63 Volvo P1800 "S"; 71 Jaguar XJ6 Series 1; 05 GT3; 23 Cayman GTS 4.0; 97 Boxster |
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Virginia Rocks!
Join Date: Oct 2003
Location: Just outside the beltway
Posts: 8,497
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Quote:
Make sure that the big nut at the top of the strut (where you put the insert in) hasn't come loose.
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Rosewood 1983 911 SC Targa | Black 1990 944 S2 | White 1980 BMW R65 | Past: Crystal 1986 944 na Guards Red is for the Unoriginal
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Registered
Join Date: Sep 2007
Location: Wheaton, IL (Chicago 'burbs)
Posts: 3,141
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Nothing loose in the trunk
Sway bar drop links are fine, bar itself has proper lateral play Ball joints were new Lemforder parts in April, and have no play Wheel bearings were new in April too, and I pulled them out, regreased them to be safe. Strut collar nuts are tight. As is the top nut. Steering universals aren't making any noise or have any play. In the rear: Sway bar consoles are Wevo and triangulated for strength, all ok here Spring plates are Weltmeister adjustable and everything back there is good too. Plan for the weekend: Check rubber u-joint at the rack Pull struts out of housings to check everything there., including the ER upper monoballs. Per GaryR's suggestion- I'll check the axles too. Wow, after 20+ years of tracking 911's I've found one issue that has me stumped.
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Ed '86 911 Coupe (endless 3.6 transplant finally done!) '14 Jeep Grand Cherokee 3.0 Turbodiesel (yes they make one) '97 BMW 528i (the sensible car, bought new) '12 Vintage/Millenium 23' v-nose enclosed trailer |
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I had a similar symptom - odd clunk or knock which only happened when there was a change in the torsional pressure of the car. Left to right or right to left turns, also when going over laybacks since the inside wheel hits first and compresses up = changes the torsion pressure on the front of the car.
Turns out it was the connection between my fuel tank and the body - clamped tight but the seal had deteriorated. Smallest body twist was making one of the clamps hold on then let go suddenly = clunk. And the funny thing is you could feel it in the steering - not as movement but as sound transmission. Might be worth checking - since everything else seems to be new or OK. Tim
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Swapped my WRX Sti MY02 for a Porsche 911SC '83 Keep buying parts to make it look older. Mid life crisis is now in its 12th year. |
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Registered
Join Date: Sep 2007
Location: Wheaton, IL (Chicago 'burbs)
Posts: 3,141
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Quote:
Very interesting. Tank was out when the front sway bar nut plates were welded in. Didn't put a new seal in when the tank went back in. Most definitely worth checking, thanks.
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Ed '86 911 Coupe (endless 3.6 transplant finally done!) '14 Jeep Grand Cherokee 3.0 Turbodiesel (yes they make one) '97 BMW 528i (the sensible car, bought new) '12 Vintage/Millenium 23' v-nose enclosed trailer |
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Moderator
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I recently r&r'd the bolts that hold the sway bar to the chassis that was causing a clunk in mine
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Bill Verburg '76 Carrera 3.6RS(nee C3/hotrod), '95 993RS/CS(clone) | Pelican Home |Rennlist Wheels |Rennlist Brakes | |
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