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| 2002 996 C4S | 
				
				Engine's Out - Projects?
			 
			I have my engine out for a Transmission Rebuild.  My car is an '85 911 with about 102k miles on it.   Here is the list of projects I plan to undertake while the engine is out. I am about $700 over my budget - so if there is anything that seems unnecessary or otherwise, I would appreciate any input. Also if there is anything that is obviously missing, let me know. Clean Engine Transmission Rebuild - Gary Fairbanks - TBD - $1500 to $2000 (as quoted based on problems) Replace Clutch (Do I need to use Full Pelican Kit? over $1,000) CV Rebuild or Replace - $60 vs $300 Valve Adjustment - Already have parts Replace broken Air Valve - $25 Replace missing Air Box Hinge - $5 Replace damaged Wheel Studs (about 4) - $10 each Replace broken O2 Sensor Connector - $35 Replace 2 x Oil Breather Hoses & S Hose - $100 Replace Starter cover (small plastic electrical connection cover) - $4 Clean and Paint Starter - $10 Replace Heater Hoses (with aerospace versions?) - $60 Replace damaged Shift Coupling Bushings - Already have parts Install Precision Shift Coupler, if Bushings don't resolve problem - $195 Replace Ignition Electrical portion (behind Ignition Key) - $45 Upgrade Stabilizer Bar mounts to WEVO mounts - $195 Inspect Accelerator Linkage Bar and Connection - may be damaged - TBD Replace Fuel Filter - Already have parts -101 Projects - Recommended Replace Oil Pressure switch - Adjustable - $65 or regular $75 Oil Thermostat O-Ring - .25 Oil Cooler Seals - $9.25 Replace Pully Seal - $12 Thanks! 
				__________________ jcsjcs Have: '02 996 C4S Had: '87 944, '84 911 Carrera Targa | ||
|  06-10-2010, 03:47 AM | 
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| Registered Join Date: Mar 2005 Location: Tucson 
					Posts: 914
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			If you haven't done it already now would be a good time to R&R the leak prone fuel lines as described in this post: Fuel lines sent to Amazon Hose Tampa for rebuild 
				__________________ 1986 Carrera Coupe 1999 Chevy Tahoe 1987 Chevy Blazer 1955 Chevy Apache 3100 Pickup "A little knowledge is a dangerous thing" | ||
|  06-10-2010, 06:30 AM | 
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| AutoBahned | 
			search on engine + out for dozens of previous threads  copy & paste into editor, sort & collate for the world's most comprehensive list, which you can then prioritize by your wallet size or labor effort | ||
|  06-10-2010, 11:12 AM | 
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| Hi | 
			I'd replace the CHT sensor; both crank sensors, O2 sensor, Intake runner gaskets, fuel damper and fuel regulator and the fuel lines are a must. If you don't replace the crank sensors at the very least make sure they have the correct gaps and before replacing the engine and put a small film of grease around them so if you have to remove them later, they'll slide out easily without removing the engine again. 
				__________________ "A good sense of humor is the best thing to have in your toolbox when working on these cars." Quote by Charles Freeborn, Pelican. | ||
|  06-10-2010, 11:37 AM | 
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| MBruns for President | 
			rear monballs -  much easier to put in with the engine out.  At 102 miles, I would probably replace motor mounts/transmission mounts. Then what barrpete and targa me said. DEFINITELY looks at your crank/reference and CHT sensor - if your CHT sensor is one wire - replace it even if it looks OK. DEFINITELY replace fuel lines - 
				__________________ Current Whip: - 2003 996 Twin Turbo - 39K miles - Lapis Blue/Grey Past: 1974 IROC (3.6) , 1987 Cabriolet (3.4) , 1990 C2 Targa, 1989 S2 | ||
|  06-10-2010, 11:51 AM | 
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| Jack Join Date: Aug 2009 Location: Santa Cruz 
					Posts: 395
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			Do yourself a favor, do the sound pad (if you want one) with the engine out. -Jack 
				__________________ 85 Carrera Cab | ||
|  06-10-2010, 12:07 PM | 
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| 2002 996 C4S | 
			I've been living and breathing "engine removal" threads for the last 3 or 4 months. I will double check but believe I replaced motor mounts, transmission mounts, O2 Sensor 2 years ago. Also may have had CHT and Crank sensors replaced.. I am adding Intake runner gaskets, fuel damper, fuel regulator and the fuel lines to the list. I will check out the Engine Sound Pad too. Great feedback. Only wish I had more $$$$. 
				__________________ jcsjcs Have: '02 996 C4S Had: '87 944, '84 911 Carrera Targa | ||
|  06-10-2010, 02:16 PM | 
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| Registered | 
			Might as well replace the hood shock(s) too.  I'd like to replace mine but getting around the engine isn't worth the effort (for now). If yours are sagging even a little might as well do it while access is easy. 
				__________________ Don't Lift... Don't Lift... Don't Lift    '75 Targa in "Arrest Me" Red, 3.0SC ('79) engine, Bilsteins, Turbo Tie-rods, SSIs into 2-1 M&K muffler... and looking for my next upgrade. | ||
|  06-10-2010, 03:34 PM | 
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