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2002 996 C4S
 
jcsjcs's Avatar
 
Join Date: Sep 2007
Location: Brooklyn, NY & Waymart, PA
Posts: 489
Garage
Engine's Out - Projects?

I have my engine out for a Transmission Rebuild. My car is an '85 911 with about 102k miles on it.

Here is the list of projects I plan to undertake while the engine is out.

I am about $700 over my budget - so if there is anything that seems unnecessary or otherwise, I would appreciate any input. Also if there is anything that is obviously missing, let me know.

Clean Engine
Transmission Rebuild - Gary Fairbanks - TBD - $1500 to $2000 (as quoted based on problems)
Replace Clutch (Do I need to use Full Pelican Kit? over $1,000)
CV Rebuild or Replace - $60 vs $300
Valve Adjustment - Already have parts
Replace broken Air Valve - $25
Replace missing Air Box Hinge - $5
Replace damaged Wheel Studs (about 4) - $10 each
Replace broken O2 Sensor Connector - $35
Replace 2 x Oil Breather Hoses & S Hose - $100
Replace Starter cover (small plastic electrical connection cover) - $4
Clean and Paint Starter - $10
Replace Heater Hoses (with aerospace versions?) - $60
Replace damaged Shift Coupling Bushings - Already have parts
Install Precision Shift Coupler, if Bushings don't resolve problem - $195
Replace Ignition Electrical portion (behind Ignition Key) - $45
Upgrade Stabilizer Bar mounts to WEVO mounts - $195
Inspect Accelerator Linkage Bar and Connection - may be damaged - TBD
Replace Fuel Filter - Already have parts

-101 Projects - Recommended
Replace Oil Pressure switch - Adjustable - $65 or regular $75
Oil Thermostat O-Ring - .25
Oil Cooler Seals - $9.25
Replace Pully Seal - $12

Thanks!

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jcsjcs
Have: '02 996 C4S
Had: '87 944, '84 911 Carrera Targa
Old 06-10-2010, 03:47 AM
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Barrpete's Avatar
 
Join Date: Mar 2005
Location: Tucson
Posts: 914
If you haven't done it already now would be a good time to R&R the leak prone fuel lines as described in this post:

Fuel lines sent to Amazon Hose Tampa for rebuild
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1986 Carrera Coupe
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Old 06-10-2010, 06:30 AM
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AutoBahned
 
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Join Date: Jul 2007
Location: Greater Metropolitan Nimrod, Orygun
Posts: 55,993
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search on engine + out for dozens of previous threads

copy & paste into editor, sort & collate for the world's most comprehensive list, which you can then prioritize by your wallet size or labor effort
Old 06-10-2010, 11:12 AM
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Hi
 
Targa Me's Avatar
 
Join Date: Jan 2007
Location: Southern CA
Posts: 1,946
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I'd replace the CHT sensor; both crank sensors, O2 sensor, Intake runner gaskets, fuel damper and fuel regulator and the fuel lines are a must.
If you don't replace the crank sensors at the very least make sure they have the correct gaps and before replacing the engine and put a small film of grease around them so if you have to remove them later, they'll slide out easily without removing the engine again.
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Old 06-10-2010, 11:37 AM
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MBruns for President
 
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Join Date: Jun 2001
Location: St. Pete, FL
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rear monballs - much easier to put in with the engine out.

At 102 miles, I would probably replace motor mounts/transmission mounts.

Then what barrpete and targa me said.

DEFINITELY looks at your crank/reference and CHT sensor - if your CHT sensor is one wire - replace it even if it looks OK. DEFINITELY replace fuel lines -
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Current Whip: - 2003 996 Twin Turbo - 39K miles - Lapis Blue/Grey
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Old 06-10-2010, 11:51 AM
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Jack
 
Join Date: Aug 2009
Location: Santa Cruz
Posts: 395
Do yourself a favor, do the sound pad (if you want one) with the engine out.

-Jack
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85 Carrera Cab
Old 06-10-2010, 12:07 PM
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2002 996 C4S
 
jcsjcs's Avatar
 
Join Date: Sep 2007
Location: Brooklyn, NY & Waymart, PA
Posts: 489
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I've been living and breathing "engine removal" threads for the last 3 or 4 months.

I will double check but believe I replaced motor mounts, transmission mounts, O2 Sensor 2 years ago. Also may have had CHT and Crank sensors replaced..

I am adding Intake runner gaskets, fuel damper, fuel regulator and the fuel lines to the list. I will check out the Engine Sound Pad too.

Great feedback. Only wish I had more $$$$.
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jcsjcs
Have: '02 996 C4S
Had: '87 944, '84 911 Carrera Targa
Old 06-10-2010, 02:16 PM
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Join Date: Oct 2007
Location: Wright Patterson AFB, Dayton, Oh
Posts: 417
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Might as well replace the hood shock(s) too. I'd like to replace mine but getting around the engine isn't worth the effort (for now).

If yours are sagging even a little might as well do it while access is easy.

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'75 Targa in "Arrest Me" Red, 3.0SC ('79) engine, Bilsteins, Turbo Tie-rods, SSIs into 2-1 M&K muffler... and looking for my next upgrade.
Old 06-10-2010, 03:34 PM
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