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BMW direct ignition coils on a 911.

I'm working on a direct ignition conversion setup for my 3.2 and I'm trying to find a resource for dimensions and specs for BMW coils. I have been looking at the 01 to 06 M3 coils and the 96 to 03 5 series coils but dimensions and specs aren't readily available.

I need to make sure that whatever I pick will fit without sticking out too far. I'd like it to be fairly inexpensive, and I need to know how much current it will draw and if it needs protection circuits, etc...

Any help would be appreciated.

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Old 12-02-2011, 10:02 AM
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Someone just listed Toyota 90919-02246 coils as working on another thread.
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Old 12-02-2011, 10:03 AM
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The Cosworth Singers are using Denso units from a motorcycle
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Old 12-02-2011, 10:46 AM
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I had read about someone using a fuel injection system triumph triple (bike) on a 911 engine.

I wonder if bikes could also be doners for this as well?
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Old 12-02-2011, 10:48 AM
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Bill just beat me to it. I guess there is my answer
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Last edited by wayner; 12-02-2011 at 10:50 AM..
Old 12-02-2011, 10:48 AM
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Quote:
Originally Posted by wayner View Post
I had read about someone using a fuel injection system triumph triple (bike) on a 911 engine.

I wonder if bikes could also be doners for this as well?

Really slick solution . . . Triumph Speed Triple
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Old 12-02-2011, 01:54 PM
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If the Toyota Camry/Highlander have the right length the circular bottom has the possibility of being a great fit but they are almost twice the price of the BMW coils! That really seems odd with the volume of Toyotas that are produced.

The fact that you can't find spec sheets on OEM parts in during the, "Information Age" in infuriating...
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Old 12-02-2011, 02:58 PM
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Tried to find some info on exactly which Denso motorcycle coil they might have used on the Singer and the only things I learned were:
- The Singer/Cosworth Porsche is so sexy my eyes started watering instantly
and
- The car costs so much the coils are probably made of gold plated platinum...
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Old 12-02-2011, 03:31 PM
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They are not so expensive, buy one and see if it fits.

Bosch Motorsport makes some that have an igniter built in and easily fit down the plug hole. Now THOSE are expensive.

Check on ebay, you can get Denso, Beru, Bosch from a variety of applications.

The real issue is size, followed by primary resistance, inductance and secondary resistance in that order.
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Old 12-02-2011, 05:11 PM
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Quote:
Originally Posted by 304065 View Post
. . .

The real issue is size, followed by primary resistance, inductance and secondary resistance in that order.
The real issue is turning out to be getting the specs for the coils. If I could get into an autoparts warehouse I could go through the inventory and measure dimensions and resistance values.

Seeing that I'm designing the driver circuits I can live with a wide range of coil electrical values. It would be nice to know what those limits were as I have been ordering the pieces for the signaling, the logic, plus the darlingtons....

(Wish I understood the calculation of debouncing digital signals better...)
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Old 12-03-2011, 07:24 AM
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As far as I can tell, and I've been looking for a long time, they aren't published anywhere.

I have a nice inventory of very inexpensively acquired coils from eBay that I use a similarly inexpensive LCR meter to measure the inductance and resistance with. They are all canister type however.

Not even the Bosch Motorsports catalog carries the inductance of the pencil coils, for example, although it does give energy in mJ. Bosch talks about driving them with an IGBT, IRG4BC40S. http://www.irf.com/product-info/datasheets/data/irg4bc40s.pdf

You're probably using an IGBT as a coil driver.
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Old 12-03-2011, 03:51 PM
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I found this thread online where the guy used these Bmw coils with edis.

http://www.hbci.com/~tskwiot/2002_MSII.html

Maybe it helps.

I have a few of these coils laying around and have thought about using them for my efi conversion as well.

I'll assemble one of my cylinder heads to the camtower and valve cover and check the fit.
Old 12-05-2011, 03:41 PM
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Here are a few pictures of how the BMW coils fit.

I have it plugged into a spark plug so this is how far it will actually stick out.



Old 12-05-2011, 06:28 PM
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I have an 03 M3. If it helps I can measure one for you. (He says, having never removed one!) Cars not here, so I can't do it tomorrow or anything, but I can go visit it in storage if you need.
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Old 12-05-2011, 07:17 PM
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Quote:
Wish I understood the calculation of debouncing digital signals better..
I don't understand it either but I've got three engineers on staff who do. Give me specifics of your application and I can help.
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Old 12-05-2011, 08:13 PM
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Quote:
Originally Posted by nocarrier View Post
Here are a few pictures of how the BMW coils fit.

I have it plugged into a spark plug so this is how far it will actually stick out.



Wow, thanks.
Never would have thought they would protrude that far. It is technically doable but they might be hard to remove. For a dual plug app it would have problems with header clearance I think.

More searching...
I think an ebay search will probably give me the best idea of cost effective possibilities for coils. (Pretty sad when ebay is your best tool!) Turns out a friend's son works an autoparts store so I can probably abuse that relationship...

Quote:
Originally Posted by mnewport View Post
I don't understand it either but I've got three engineers on staff who do. Give me specifics of your application and I can help.
Thanks for the offer. I may take you up on it as I know nothing about electronics except having the ability to read and a great library of garage sale books dating back from a time when people would build things themselves.

I did misspeak when I said "debounce". Technically what I am looking at is a snubber. I'm only needing to protect the darlingtons from the coil and then protect the OR gates feeding the darlingtons.

The speed is something I'm having to keep my eye on. At 7000 rpm 1 degree works out to about 0.0000238 of a second! Things need to happen fast to keep from retarding the spark.
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Old 12-06-2011, 07:34 AM
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Here are a few pics of the Singer setup


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Old 12-06-2011, 07:53 AM
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Found this nice setup in the engine building forum

ToyotaCOP


In this thread
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Old 12-06-2011, 12:38 PM
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Quote:
I did misspeak when I said "debounce". Technically what I am looking at is a snubber. I'm only needing to protect the darlingtons from the coil and then protect the OR gates feeding the darlingtons.
So you just need something to prevent spurious noise on the supply rail (like stuff generated by the coil that could talk back into supply line) from bleeding over to the Darlingtons that are (I assume) driving the load. It's an issue of PSRR (power supply rejection ratio) then. Understood. It's a little bit different ball of wax but I could easily help you there as well.
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Old 12-06-2011, 01:10 PM
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One might also consider length. I use VW 1.8T coils (the latest version) and they are sometimes a little hard to remove as they hit the body of the car. If they were much longer I don't know if they would come out.
They do fit 964 cover very well top and bottom.

Old 12-06-2011, 01:38 PM
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