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Author of "101 Projects"
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Due to the unforeseen injury inflicted on my hand last night, I have limited progress to display. However, here is an interesting pic showing how to detect a crack using the Magnafluxing process. The crack shows up under UV light. This is a VW type-IV oil pump gear with an axial crack...
-Wayne ![]()
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series 101 Projects for Your Porsche 911 How to Rebuild & Modify Porsche 911 Engines 101 Projects for Your Porsche Boxster & Cayman 101 Projects for Your Porsche 996 / 997 SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Cool, Wayne - very shagadelic! What'd you do to your hand?
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Mark Szabo 1986 911 Targa 3.2 (I will miss you) 1985 Scirocco 8V (I will not miss you) 1986 Dodge B150 Ram Van (I can't believe I got $200 for you) 1987 Escort 5-speed 1.9 RIP |
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Join Date: Dec 2000
Location: Marietta, GA, USA
Posts: 82
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It makes me think of Jimmy Hendrix and "Purple Haze". Now if you can put in a little left to right trails, we can all have a flashback! Great pics Wayne. Please do tell us about your hand.
Eric 83SC ![]()
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Eric 1983 SC |
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Author of "101 Projects"
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Hand photos coming later on today when I remove the bandages. Right now, it's tough to type with my left hand...
-Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series 101 Projects for Your Porsche 911 How to Rebuild & Modify Porsche 911 Engines 101 Projects for Your Porsche Boxster & Cayman 101 Projects for Your Porsche 996 / 997 SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Can you shed some light on the Magnafluxing process, or is this common knowledge to all?
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Arnljot 1980 930 GT35R, TurboKraft IC, 965 P&C, 964 Cams, Tial WG, ported heads, BLWUR, RarlyL8 hdrs&mfflr, Zeitronix logger & wideband 1989 928GT 1972 BMW 3.0S |
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Author of "101 Projects"
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From the new book:
Magnafluxing - The most common task associated with crankshaft inspection is the process of magnafluxing it. This process exposes the crankshaft and is able to detect microscopic cracks that are contained in the surface. You should have your crank magnafluxed, if you are planning on reusing it again. The process of magnafluxing is relatively simple. The crankshaft is initially magnetized using a large circular magnet. The magnetic field is applied to the crankshaft at a 45° angle so that the process will detect cracks that run both parallel and perpendicular to the length of the crankshaft. The crankshaft is sprayed with a special liquid that has a magnetic powder dissolved within the solution. The crankshaft is then examined under a ultra-violet black light in total darkness. The powder in the liquid will become trapped in any cracks that are present in the crankshaft. Under the black light, the cracks will clearly show as bright lines in the surface. 911 crankshafts do not typically crack, however, when they do they typically show failures at the point where the journal bearing meets a center flange. After the crankshaft is tested, it is demagnetized and then washed again in solvent to remove any of the magnaflux material. Its very important to make sure that the crankshaft is demagnetized, otherwise you will have the tiny bits of metal that are in your engine oil sticking to the crankshaft bearing journals. -Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series 101 Projects for Your Porsche 911 How to Rebuild & Modify Porsche 911 Engines 101 Projects for Your Porsche Boxster & Cayman 101 Projects for Your Porsche 996 / 997 SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Senior Member
Join Date: Jun 2000
Location: N. Phoenix AZ USA
Posts: 28,943
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Wayne,
Just working with a friend who is having to re-overhaul his airplane motor. The PO overhauled the motor and did not demagnetize the wrist pins... they collected bits of metal from all over the motor, came loose in the rods and scored the cylinders... Its very important to check each and every part and make positive that its not magnetic after being tested and before assembly. Sometimes even aircraft mechanics mess up... Joe
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2013 Jag XF, 2002 Dodge Ram 2500 Cummins (the workhorse), 1992 Jaguar XJ S-3 V-12 VDP (one of only 100 examples made), 1969 Jaguar XJ (been in the family since new), 1985 911 Targa backdated to 1973 RS specs with a 3.6 shoehorned in the back, 1959 Austin Healey Sprite (former SCCA H-Prod), 1995 BMW R1100RSL, 1971 & '72 BMW R75/5 "Toaster," Ural Tourist w/sidecar, 1949 Aeronca Sedan / QB |
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Author of "101 Projects"
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Very true - people are only human!
-Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series 101 Projects for Your Porsche 911 How to Rebuild & Modify Porsche 911 Engines 101 Projects for Your Porsche Boxster & Cayman 101 Projects for Your Porsche 996 / 997 SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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