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-   -   A sort of barn find (http://forums.pelicanparts.com/porsche-911-technical-forum/750371-sort-barn-find.html)

Matthew Barnes 03-13-2018 04:38 AM

Never ends...

http://forums.pelicanparts.com/uploa...1520944572.jpg
http://forums.pelicanparts.com/uploa...1520944572.jpg
http://forums.pelicanparts.com/uploa...1520944572.jpg
http://forums.pelicanparts.com/uploa...1520944572.jpg
http://forums.pelicanparts.com/uploa...1520944572.jpg
http://forums.pelicanparts.com/uploa...1520944572.jpg

The R vents on the fenders were a mess. Neither even vaguely symmetrical.

Matthew Barnes 03-13-2018 04:41 AM

Needed to do all the prep work so I could try and get these to work.

http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg
http://forums.pelicanparts.com/uploa...1520944765.jpg

Then very very carefully rebate the edge so that the grille frame sits flush.

http://forums.pelicanparts.com/uploa...1520944830.jpg
http://forums.pelicanparts.com/uploa...1520944830.jpg

Matthew Barnes 03-13-2018 04:42 AM

Final version will look something like this....maybe

http://forums.pelicanparts.com/uploa...1520944927.jpg

Matthew Barnes 03-14-2018 04:21 AM

And more of this.

http://forums.pelicanparts.com/uploa...1521029700.jpg
http://forums.pelicanparts.com/uploa...1521029700.jpg

http://forums.pelicanparts.com/uploa...1521029700.jpg
http://forums.pelicanparts.com/uploa...1521029700.jpg

http://forums.pelicanparts.com/uploa...1521029700.jpg
http://forums.pelicanparts.com/uploa...1521029700.jpg
http://forums.pelicanparts.com/uploa...1521029700.jpg
http://forums.pelicanparts.com/uploa...1521029700.jpg

Matthew Barnes 03-14-2018 04:27 AM

After a lot of sanding with 220 grit wet the primer was ready for topcoat.
I'm doing this in my garage so there will be a lot of sanding to make sure I get a decent finish.

Here is the colour.
Not exactly OE!

http://forums.pelicanparts.com/uploa...1521030200.jpg

Matthew Barnes 03-14-2018 04:32 AM

Have learned a lot spraying primer.
But still some way to go.
So there is safety in knowing I'm going to be doing a lot of sanding.

http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg
http://forums.pelicanparts.com/uploa...1521030535.jpg

Matthew Barnes 03-14-2018 04:36 AM

Consistent orange peel!
But the coverage is good.
This will get 400 and 600 wet before final topcoat and clear.
Although not sure whether I'll go with clear.

http://forums.pelicanparts.com/uploa...1521030757.jpg
http://forums.pelicanparts.com/uploa...1521030757.jpg
http://forums.pelicanparts.com/uploa...1521030757.jpg
http://forums.pelicanparts.com/uploa...1521030757.jpg

Blinkx 03-14-2018 11:25 PM

Just read you full thread mate and have to say you have done an amazing job and can’t wait to see more.
Keep it up

Matthew Barnes 03-15-2018 12:15 AM

Quote:

Originally Posted by Blinkx (Post 9961847)
Just read you full thread mate and have to say you have done an amazing job and can’t wait to see more.
Keep it up

Thanks very much. Appreciate the encouragement.

Matthew Barnes 03-15-2018 12:24 AM

More and more sanding and checking panel gaps.
I must have fitted and removed these fenders over 100 times.
I am beginning to realise that my ambition exceeds my ability!

The third go I have had at the FBG fender edges.
I guess I should have just it properly the first time.

http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg

I have managed to find the perfect piece of kit for fitting the hood.
His name is Finley.

http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg
http://forums.pelicanparts.com/uploa...1521101765.jpg

Fender edges and hood edges are much better.
I can safely say that all FBG parts are not created equal.
My advice is to buy the best quality you can afford.
These were made by a 'master craftsman' who is putting his name to a brand of South Africa outlaws that have received a lot of press lately.....
A bit like those ads that say 'expertly restored, not a cent to be spent'

MBAtarga 03-15-2018 05:22 AM

Great thread and very cute helper there! He probably has visions of driving the car some day!

MadeofOak 03-15-2018 06:26 AM

Incredible amount of work! Keep going, almost there :) :)

Eharrison 03-15-2018 12:01 PM

Great panel gaps Matthew, glad to see you hammering this out! Hopefully I'll have some doors shortly and can start on gaps as well!!!!

Matthew Barnes 03-23-2018 10:08 AM

Quote:

Originally Posted by MBAtarga (Post 9961983)
Great thread and very cute helper there! He probably has visions of driving the car some day!

Thanks very much. He has his sights a bit higher: gt2rs! I blame Forza.

Matthew Barnes 03-23-2018 10:09 AM

Quote:

Originally Posted by MadeofOak (Post 9962072)
Incredible amount of work! Keep going, almost there :) :)

Thanks very much. Need to get this thing done!

Matthew Barnes 03-23-2018 10:11 AM

Quote:

Originally Posted by Eharrison (Post 9962470)
Great panel gaps Matthew, glad to see you hammering this out! Hopefully I'll have some doors shortly and can start on gaps as well!!!!

Thanks man. You see that I took inspiration from your fenders.
Top tip with doors: you can always clamp a 2 x 4, vertically to the door when it's bolted in and give it a twist to make it align!.

Matthew Barnes 03-23-2018 10:16 AM

Bought my self one of these.

http://forums.pelicanparts.com/uploa...1521828778.jpg

Test on v2.
Running a bead down the centre for strength.

http://forums.pelicanparts.com/uploa...1521828845.jpg

V2 had the edge worked over in a buck.

http://forums.pelicanparts.com/uploa...1521828888.jpg

The final version will be laser cut alu, so I needed to be bit more accurate.

Matthew Barnes 03-23-2018 10:19 AM

http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg

A bit of messing about.

http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg
http://forums.pelicanparts.com/uploa...1521829019.jpg

V4 will need some pre-stretching.
And it would be great to have a set of tipping dies, to work the edge of the cut-outs.
Now have to transfer the drawing to a PDF so the laser cutters can do their work on 1/1.2mm alu.

Matthew Barnes 03-23-2018 10:48 AM

Quote:

Originally Posted by Flojo (Post 9959396)
of ****!! get well soon!!

great build so far. much respect for THIS mega effort!

Cheers!

I've just seen this now.
School fees!
All good now.
Good scar though.

Matthew Barnes 01-10-2019 04:17 AM

Happy New Year fellow Porsche nuts. Been a while since I last updated this rather long build thread. The good news is that there has been progress.

2018 was a pretty busy year so I only did a few months' worth of work. Most of the time I just couldn't muster the same level of energy as I have over the previous years. Working FBG panels, panel gaps and tiny imperfections etc is exhausting. But that was 2018.

This project will be finished by June this year. Hopefully by mid-April if everything goes to plan.


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